• Title/Summary/Keyword: 초고압 분사

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오일확산 펌프를 이용한 10-9 Pa 영역의 초고진공 구현

  • Jo, Bok-Rae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.141.1-141.1
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    • 2014
  • 오일 증기의 제트를 분사하여 잔류가스를 배기하는 오일확산펌프는, 구조가 간단하여 고장이 적고 저렴하며 소음 및 전기노이즈가 적게 발생하는 많은 장점을 가지고 있다. 그러나 오일의 증기압에 의해 그 도달압력이 10-9 Torr 이상으로 제한되어, 액체질소로 냉각되는 배플형태의 저온 트랩을 사용하지 않는 한 10-10 Torr영역의 초고진공 배기용으로는 사용하지 못하는 것으로 알려져 있다. 유회전펌프로 뒷받침 배기(foreline pumping)하는 700l/s의 배기속도를 가진 오일확산펌프에 300 liter/sec의 컨덕턴스를 가진 액체질소 트랩을 부착하여 메탈 실링을 사용하는 초고진공 챔버를 배기하였다. 액체질소트랩에 액체질소를 투입하면 $1{\times}10-8Pa$이하의 초고진공이 얻어졌으나, 액체질소가 증발하여 트랩의 온도가 상온으로 상승하면 압력도 $1{\times}10-7Pa$ 이상으로 상승하였다. 50 liter/sec의 배기속도를 가진 터보분자펌프로 오일확산펌프를 뒷받침 배기하면 액체질소를 투입하지 않은 상태에서 $5{\times}10-9Pa$이하의 초고진공이 얻어졌으며, 액체질소를 투입하여도 압력은 거의 변화하지 않았다. 잔류가스분석장치로 얻은 잔류가스 성분 스펙트럼은 수소가 잔류가스의 대부분을 차지하는 것을 보여주었다.

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A Developement of Ultra High Pressure Injection Equipment for Study on Diesel Spray Characteristics with Ultra High Pressure (극초고압 디젤분무특성 해석을 위한 극초고압 단발분사장치의 개발)

  • 정대용;이종태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.50-59
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    • 2003
  • It was known that high pressure injection is an effective method to enhance thermal efficiency and decrease exhaust emissions in diesel engines. If injection pressure becomes ultra high, it is predicted that there may be a suitable injection pressure which the enhancement rate of spray characteristics is moderate. Also, there may be a limit injection pressure which spray characteristics is reversed and get worse. But these are unknown. To investigate a suitable injection pressure and a limit injection pressure, ultra high pressure injection equipment(UHPIE), which can realize the injection pressure of 3,200bar, was developed. UHPIE is a basic apparatus of single shot injection, and ultra high pressure was achieved by second stage rapid compression in short time. From the evaluation of UHPIE, a injection curve like a conventional diesel engine(jerk type) was realized. Also, it was proved that repetition of experiment was excellent. Therefore it was found that there was no problem to perform the study on the ultra high pressure injection with UHPIE. Consequently, the foundation of the study on ultra high pressure injection could be established.

An Analysis on Ultra High Pressure Impinging Diesel Spray Characteristics with Impinging Distance and Impinging Angle (극초고압 디젤충돌분무의 충돌거리 및 충돌각에 대한 분무특성 해석)

  • Jeong, D.Y.;Kim, H.J.;Chung, C.M.;Lee, J.T.
    • Journal of ILASS-Korea
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    • v.8 no.4
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    • pp.17-23
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    • 2003
  • To find suitable injection pressure, ultra high pressure impinging spray characteristics were investigated with a impinging distance and a impinging angle by using high pressure injection system. As impinging distance was increased, spray penetration was decreased but spray height was increased. For increase of injection pressure, spray penetration and spray height were increased until 2,500bar. But over this injection pressure region, the rate of increase was decreased suddenly.

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A Study on Free Spray Patterns of Diesel with Ultra High Pressure (극초고압 디젤 자유분무의 분무양상에 관한 연구)

  • Jeong Daeyong;Lee Jongtai
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.131-137
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    • 2005
  • Ultra high pressure injection equipment was developed to estimate and analyze the spray characteristics in ultra high pressure injection. Spray patterns were visualized by schlieren method and analyzed in ultra high pressure. Spray tip penetration, spray thickness, spray volume, and entrained air mass increased with the increase of the injection pressure. But over 2,800 bars of the injection pressure region, it was shown that the rate of improvement was not increased remarkably ,and the spray characteristics such as spray penetration, volume, and entrained air mass were reversed and got worse at 4,140 bars.

Effect of Ultra-high Injection Pressure on Combustion and Emission Characteristics in a Single-cylinder Diesel Engine (초고압 분사 압력 적용에 따른 단기통 디젤 엔진에서의 연소 및 배기 특성에 관한 연구)

  • Cho, Wonkyu;Kang, Seungwoo;Bae, Choongsik;Kim, Youngho
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.41-44
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    • 2015
  • Experimental study was conducted to investigate the effect of ultra-high injection pressure on combustion and emission characteristics in a single-cylinder diesel engine. Electronically controlled ultra-high pressure fuel injection system consistently supplied the fuel of ultra-high pressure up to 250 MPa. Various injection pressures, 40 to 250 MPa, were applied and compared. A injector with eight identical nozzle holes which have diameter of $105{\mu}m$ was used. The results showed high potential to improve the nitrogen oxide (NOx) and particulate matter (PM) trade-off relationship with an ultra-high injection pressure and the exhaust gas recirculation (EGR).

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An Analytical Study by Variation of Die and Plug Angle in Drawing Process for the Strength Optimization of Ultra High Pressure Common Rail Fuel Injection Tube Raw Material (초고압 커먼레일 연료분사튜브 원재료 강성 최적화를 위한 인발 공정에서의 Die와 Plug 각도 변경에 따른 해석적 연구)

  • Ahn, Seoyeon;Park, Jungkwon;Kim, Yonggyeom;Won, Jongphil;Kim, Hyunsoo;Kang, Insan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.338-344
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    • 2016
  • The study is actively being performed to increase fuel injection pressure of common rail system among countermeasures to meet the emission regulation strengthen of the Diesel engine. The common rail fuel injection tube in such ultra high pressure common rail system has the weakest structural characteristics against vibration that is generated by fuel injection pressure and pulsation during engine operation and driving. Thus the extreme durability is required for common rail fuel injection tube, and the drawing process is being magnified as the most important technical fact for strength of seamless pipe that is the raw material of common rail tube. In this respect, we analyzed the characteristic of dimension and stress variation of the ultra high pressure common rail fuel injection tube by variation of Die and Plug angle in drawing process. Based on the analysis, we tried to obtain the raw material strength of common rail fuel injection tube for applying to the ultra high pressure common rail system. As a result, Plug angle is more important than entry angle of Die and we could obtain the target dimension and strength of the ultra high pressure common rail fuel injection tube through optimization of Plug angle.

Experimental Study on the Two-Stage Light-Gas Gun (2단 경가스총에 대한 실험적 연구)

  • Lee, Jung-Kuen;Lee, Jong-Sung;Kim, Heuy-Dong;Koo, Ja-Ye
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.345-348
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    • 2010
  • Light gas guns have a large number of applications in various fields of engineering. A two-stage light gas gun can develop an extremely high pressure in a very short interval of time. This can be employed efficiently in the application of ultra-high pressure liquid jets. In general, the two-stage light gas gun is made up of a high pressure tube, a compression tube and a launch tube, each stage being separated by diaphragms. The first diaphragm is installed downstream of the high pressure tube and the second, downstream of the compression tube. In the present study, experiments are carried out to investigate the projectile velocity and pressure behavior in the tubes according to the pressure changes at diaphragm opening. It is found that the rupture pressure of the first diaphragm has a dominant influence on projectile velocity. It is also observed that at pressures greater than 14 bar, the pressure in the launch tube exceeds that in the compression tube.

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Experimental Study on a Two-Stage Light-Gas Gun (2단 경가스총에 대한 실험적 연구)

  • Lee, Jung-Keun;Kim, Heuy-Dong;Koo, Ja-Ye
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.4
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    • pp.10-15
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    • 2010
  • Light gas guns have a large number of applications in various fields of engineering. A two-stage light-gas gun can produce an extremely high pressure in a very short interval of time. In general, the two-stage light-gas gun is made up of a high pressure tube, a compression tube and a launch tube, each stage being separated by diaphragms. This can be employed efficiently in the application of ultra-high pressure liquid jets. In the present study, experiments are carried out to investigate the projectile velocity and pressure behavior in the tubes according to the pressure changes at the frist diaphragm opening. In the present study result was found that the rupture pressure of the first diaphragm has a dominant influence on piston acceleration.

A Applicability Study on Single Grouted Column Method (C-RJP Grouting) for Buoyancy-Resistant Permanent Anchor in Highly Permeable Volcanic Clastic Zones (투수성이 높은 화산쇄설층에서 부력앵커 시공을 위한 단일공 차수공법 (C-RJP Grouting)의 적용성에 관한 연구)

  • Jung, Yonggun;Chae, Youngsu;Park, Byunghee;Kim, Jeongryeol
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.8
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    • pp.5-12
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    • 2015
  • In this study, buoyancy-resistance permanent anchor was considered to prevent uplift pressure of a building structure. However, this test was failed to put anchor body in the boring hole because of the rapid outflow of ground water and coefficient of permeability. In addition, the hole where the anchor body was forcefully inserted constantly flew the sea water and cement. And it was found that anchor was not settled in the ground. In order to solve this problem, jet grouting method was applied to block the ground water and the single grouted column method was chosen to install the buoyancy-resistance permanent anchor. In this paper, the single grouted column method was applied with the general jet grouting methods and grout material was fixed by 3-field tests. These tests confirmed the effect of permeability and ground improvement with field permeability test by core sampling, Standard Penetration Test (SPT) and unconfined compression test. Confirming the stability of the buoyancy-resistance permanent anchor with installation and tension test, application of the single grouted column method in the volcanic clastic zones was verified.

사용후연료의 건식처리 발생 hull 폐기물의 처리(II)

  • Kim, Jun-Hyeong;Kim, In-Tae
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2009.11a
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    • pp.177-177
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    • 2009
  • 사용후 핵연료의 건식처리 시 핵연료 다발을 절단하여 voloxidation 즉 휘발산화처리를 하면 고온에 의해 분리가 가능한 핵분열생성물의 분리와 우라늄의 산화에 의한 부피팽창으로 핵연료가 쪼개져서 입도가 작아지고 또한 핵연료가 피복재에서 쉽게 박리되게 된다. 그 결과 폐기물 처리 시에 발열핵종으로 폐기물의 저준위화시에 분리가 요망되는 Cs-137이 분리되는 장점이 있어 습식 재처리에 있어서도 바람직하다. 건식처리에 있어서는 voloxidation 으로 처리된 피복재에는 금속 지르코늄에 불순물로 함유된 우라늄의 의한 방사화 생성물과 피복재 표변에 부착/침투한 방사화 생성물이 방사능을 갖게 된다. 이러한 부착된 TRU 잔류물은 통상 1% 미만으로 알파핵종의 방사능이 원자로에서 배출시에는 고준위 기준치의 약 100배 수준이었다가 30년 냉각후에는 약 1/10 수준으로 저준위화 된다. 지르코늄 금속중에 불순물로 함유된 우라늄의 방사화로 생기는 방사능은 고준위 기준치의 10% 를 넘지 않아서 피복재의 저준위화시에 고려할 필요가 없다. 발생열은 방출시에 고준위 기준치의 약 30 배 수준에서 5년 냉각후에는 기준치 미만이 되며 30년후에는 1/8000 정도로 저준위화 된다. 사용후 핵연료를 습시처리시에 발생하는 고준위 폐기물 중 약 1/4 가 피복재 (hull) 임을 고려하면 피복재의 저준위화는 사용후 연료의 건식처리에 있어서도 필수적인 과정이다. 특히 미국의 고준위 폐기물 처분장 Yucca Mt.의 포기와 우리의 고준위 폐기불 처분장이 공론화되는 싯점에서 저준위화는 매우 필요한 기술이다. 피복재는 방사성 물질의 침투두께가 0.01mm 미만이 대부분으로 저준위화에는 표면제염에 의한 저준위화가 주로 연구되어왔다. 표면제염에 의한 저준화는 이온 빔, laser에 의한 방법, dry ice 분사에 의한 방법이 시도되었다. 염소기체를 이용하여 지르코늄의 산화막을 제거하고자 하였으나 이 산화막이 안정적이어서 표변의 연마, 아크릴 칼의 사용, 표면을 눌러서 처리하는 등 전처리하여서 염소기체 반응에 의한 표면제거 실험이 가장 효과적임이 실험적 결과이었다. 이러한 전처리로 방사능을 1/100 수준으로 낮춘다고 하더라도 지르코늄 금속중에 불순물로 함유된 우라늄의 방사화에 의해 중저준위 폐기물의 범주에서 벗어나지 않으므로 재활용에는 제한이 있다. 또한 전처리(표면제염)하여 분리되는 고준위는 다른 고준위 염폐기물과 함께 처리하여 발열 핵종을 제거하면 중저준위화가 가능하다. 저준위화 된 hull폐기물에는 지르코늄 금속에 불순물로서 함유되어있는 우라늄에 의한 방사능을 갖는데 이들의 제거나 분리는 지르코늄 합금 피복재 원료물질에 불순물로 함유하는 우라늄의 함량을 낮추는 것과 유사한 문제이다. 현재까지 지르코늄합금 피복재에 우라늄이 불순물로 함유된 것을 사용함으로 원자로내에서 방사화되어서 방사능을 갖게 되는 것은 피할 수가 없다. 따라서 저준위화 처리된 피복재는 장기 보관으로 방사능을 감쇠시켜서 재활용하도록 한다. 처리 방법으로는 초고압 압축저장, 시멘트 고화, 합성암석에 의한 고화법 등으로 장기간 보관 후에 금속으로서 재활용한다.

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