• 제목/요약/키워드: 초경 엔드밀

검색결과 18건 처리시간 0.036초

초경 엔드밀에 의한 회주철(GC250)의 고속가공 특성(1) (Machining characteristic of gray cast iron in high speed machining with tungsten carbide endmill)

    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.147-150
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    • 1995
  • High speed machining one of the most effectiv to improve machining accuracy and product in dies and mould. But a study on this is limited to Alumium, light metal etc. This paper presents machining characteristic of gray cast iron in high speed machining with tungsten carbide endmill. It is suggested to measure sutting force, tool wear, surface roughness, surface shape and select of cptimal cutting condition in the high speed machining of gray cast iron. Performance of high speed machine tool was estimated and the relationship between cutting phenomenon and machinabillity was described.

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하이브리드 코팅에 의한 Cr-Al-Si-N 마이크로 엔드밀공구의 가공성능 (Cutting performance of Cr-Al-Si-N micro end-mill tool deposited by a hybrid coatings)

  • 강명창;신석훈;김민욱;탁현석;김광호;김정석
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.211-211
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    • 2009
  • 높은 이온화율과 복잡한 형상의 모재에도 표면 도포성 및 균일성을 나타내는 아크이온플래이팅 기술과 비전도성 세라믹 타겟물질에 적용가능한 스퍼터링 기술이 결합된 하이브리드 코팅 시스템(Hybrid coating system)을 이용하였다. 그리고 Cr-Al-N과 Cr-Si-N 코팅막의 강화 기구를 복합시킨 새로운 개념의 Cr-Al-Si-N 코팅막을 초경(WC-Co)시험편에 증착하여 Si 첨가량에 따른 미세구조의 미세경도 특성을 파악하였다. 공구성능 평가는 고속가공조건하에 마이크로 밀링기에서 무코팅(초경공구), Cr-Al-Si-N (Si : 0, 4.5, 8.7, 16 at.%) 코팅 마이크로엔드밀에 대하여 공구마멸에 대한 공구수명을 비교, 평가하였다.

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볼 엔드밀을 이용한 크라운 치형을 갖는 직선 베벨기어 금형 가공 (Machining of Straight Bevel Gear Die with Crown Teeth Using Ball End Mill)

  • 이강희;이기용;안동규;박용복
    • 한국공작기계학회논문집
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    • 제17권6호
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    • pp.104-110
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    • 2008
  • A lot of straight bevel gears have been manufactured by the cold forging process in order to improve the productivity and mechanical property of the product. The die for the cold forging of the gear needs high precision and reproducibility. In the study, cold forging die has been modeled by CAD/CAM and manufactured by machining center using ball end mill coated by (Al, Ti)N for heat-treated alloy steel(STD11, HRC 60). Through the measurement of the machined die, satisfactory dimensional accuracy and surface roughness were obtained. In the future, many 3-d cold forging dies will be directly machined instead of electric discharge machining.

초미립 WC로 제작된 무코팅 엔드밀 공구의 가공성 평가 (Machinability evaluation of non-coated end mill tool fabricated by ultra-fine WC)

  • 김도형;권동희;강익수;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.13-14
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    • 2006
  • The quality of tool material is very important factor in machining evaluation. The characteristics of tungsten carbide, such as grain size and hardness, and density are depending on the variation of Co composition and WC size. In this study, the non-coated end mill which is made of ultra-fine tungsten carbide is investigated by measuring tool wear and tool lift test. The machining test is conducted with high hardened workpiece under high-speed cutting condition.

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초미립 초경소재 개발을 통한 엔드밀 공구의 성능 평가 (Machinability Evaluation of Endmill Tool through Development of Ultra-fine Grain Grade Cemented Tungsten Carbide Material)

  • 김홍규;서정태;권동현;김정석;강명창
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.865-869
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    • 1997
  • In recent years, there has been increasing demand of ultra-fine grain graded cemented tungsten carbide material with high hardness and toughness which is used as high speed cutting tool for development in semiconductor, electronics and die/mold industry, which bring into limelight high-precision, high-efficient machining of sculptured surfaces. This paper deals with the performance of variation in the ultra-fine grain graded cemented tungsten carbide material such as grain size, hardness and density varied according to the volume of added elements, Co or TaC, and he changing of mixing, sintering process. Also, the performance of developing material with uniformed grain size of 0.5${\mu}{\textrm}{m}$ is compared with other domestics' & foreign companies' with analyzing and cutting performance testing.

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초미립 WC 소재 엔드밀 공구의 성능 평가에 관한 연구 (A Study on the Performance Evaluation of End Mill Tool Fabricated by Ultra-Fine WC)

  • 김도형;우용원;이현호;김정석
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.1-8
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    • 2007
  • The ultra-fine tungsten carbide(WC) powders have been actively used in the cemented carbides industry, because they have excellent mechanical properties such as high hardness, strength, and toughness. In this study, ultra-fine WC-Co alloys powders have been fabricated by thermochemical and thermomechanical process such as spray conversion process or high energy ball milling. The non-coated end-mill which is made of ultra-fine tungsten carbide is investigated by measuring cutting force, tool wear, tool life, and surface roughness profile according to cutting length. The machining test was conducted with high hardened workpiece and their performances are investigated in high speed cutting conditions. Also, the relationship between the machining characteristics and the Co contents are investigated under various high speed cutting conditions.

티타늄합금 단조 형상의 5축 가공 특성에 관한 연구 (Five-axis Machining Characteristics of Titanium Alloy Forging Shape)

  • 정홍일;공정리;김해지
    • 한국기계가공학회지
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    • 제21권3호
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    • pp.92-99
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    • 2022
  • Owing to the excellent corrosion resistance of titanium alloys, they are widely used as materials for aircraft components. However, in terms of machining, dimensional deformation methods vary significantly, such as forging, owing to their difficult-to-cut property and the uncontrollable vibration generated during machining. A method to minimize the vibration generated during machining by applying advanced tools and controlling the sequence of machining processes, which can improve the machinability and precision of titanium alloy-forged low-angle components, is proposed herein. Using the proposed tool and based on a process order experiment, the efficiency of the machining process is verified by measuring the dimensional deformation of the low-angle component.

플라즈마 질소 이온 주입한 초경공구의 고속가공시 공구마멸 특성 (Tool Wear Characteristics of Tungsten Carbide Implanted with Plasma Source Nitrogen Ions in High-speed Machining)

  • 박성호;왕덕현
    • 한국기계가공학회지
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    • 제21권5호
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    • pp.34-39
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    • 2022
  • The ion implantation technology changes the chemical state of the surface of a material by implanting ions on the surface. It improves the wear resistance, friction characteristics, etc. Plasma ion implantation can effectively reinforce a surface by implanting a sufficient amount of plasma nitrogen ions and using the injection depth instead of an ion beam. As plasma ion implantation is a three-dimensional process, it can be applied even when the surface area is large and the surface shape is complicated. Furthermore, it is less expensive than competing PVD and CVD technologies. and the material is The accommodation range for the shape and size of the plasma is extremely large. In this study, we improved wear resistance by implanting plasma nitrogen ions into a carbide end mill tool, which is frequently used in high-speed machining