• Title/Summary/Keyword: 체결응력

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The Structural Analysis of Wedge Joint in Composite Motor Case (복합재 연소관의 쐐기형 체결부 구조 해석)

  • 황태경;도영대;김유준
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.3
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    • pp.64-73
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    • 2000
  • The joint parts was composed of inner AL(aluminum) ring, FRP wedge and motor case which was manufactured by filament wound method. Where the motor case consists of helical and hoop layer. The finite element analysis was performed for the design variable of joint parts to improve the performance of motor case. Where the adhesive layer was modeled to elasto-perfect plastic material and the contact condition of AL ring and wedge was modeled by using the contact surface element of ABAQUS. And the sliding distance of AL ring and the hoop strain of composite case were compared to hydro-static test results to verify the accuracy of analysis results. When wedge and AL ring was perfect bonding, though the hoop strain of joint part was reduced, the maximum shear stress was occurred at the adhesive layer. Thus the adhesive layer had failed due to the high shear stress before the failure was occurred at the case. And as another design method, when wedge and AL ring was contact condition, the shear stress on adhesive layer was decreased. But the hoop stress of joint part increased due to the sliding behavior of AL ring. Finally, the fail was occurred at the composite case of joint part. The improved joint method reinforced by hoop layer to the joint parts under contact condition for wedge and Al. ring reduced the joint part's hoop strain by constraint the sliding behavior of AL ring.

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A parametric study of bolt-nut joints by the method of finite element contact analysis (유한 요소 접촉 해석법에 의한 나사 체결부 설계 개선에 관한 연구)

  • 이병채;김영곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.353-361
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    • 1989
  • A parametric study of load distribution in bolt-nut joints is performed by the method of finite element contact analysis. The contacting surface is assumed unbonded and frictionless. Multi-body contact analysis is performed in elastic region under the assumption of axi-symmetric stress state. Load acting on the first thread from the fastened plate is much greater than that on the other threads in the standard setting. But the load distribution is shown to be improved by making the center of contact force acting on the nut surface move outwards. Such a modification is possible by enlarging the gap between bolt shank and fastened plate or by inserting suitable washers. Shape modification of the standard nut by the making a groove and a step on the nut surface is also suggested, which results in almost uniform load distribution and considerable decrease in the maximum stress of the joint.

Evaluation of Long-term Performance of Metal Seal Through Accelerated Test (가속화 시험을 통한 금속 밀봉재 장기성능 평가)

  • Choi, Woo-seok;Lim, Jongmin;Yang, Yun-young;Cho, Sang Soon
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.18 no.2_spc
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    • pp.237-245
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    • 2020
  • Metal seals are the main components that establish the containment boundary in bolted casks, which store spent nuclear fuel. These seals are degraded by heat and radiation. In addition, creep occurs when the seals are exposed to intense heat for an extended period. This creep results in the stress relaxation of the seals, which consequently impairs the seal integrity. The stress relaxation can reduce the sealing performance of the metal seal, which can further cause leakage in the storage cask. Moreover, the reduction of bolt tension leads to sealing performance degradation. In this study, the results of high-temperature-accelerated tests were obtained to evaluate the containment integrity of metal seals and the decrease in bolt tension. During the tests, the leakage rate, bolt strain, and ambient temperature of the metal seals were measured and analyzed. The metal seals were found to maintain containment integrity for 50 years of storage. The validity of the acceleration test was also investigated.

Flexural Behavior of Steel Composite Beam with Built-up Cross-section by Bolt Connection (볼트로 체결된 강재 조립 합성보의 휨 거동)

  • Kim, Sung-Bo;Han, Man-Yop;Kim, Moon-Young;Ji, Tea-Sug;Jung, Kyoung-Hwan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.2
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    • pp.207-216
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    • 2007
  • The flexural behavior of steel composite beam with built-up cross-section by bolt connection is presented in this paper. The composite effect due to bolt-connetion and friction between steel plate are considered to investigate the flexural behavior of steel composite beam. The displacement, bending stresses and shear stresses according to composite rate are calculated by F.E. analysis and these results are compared to the analytical values of non interaction beam and full interaction beam. As a result of analysis, the behavior of composite beam is more dependant on the composite rate than the friction of the steel plate. When the composite rate reaches $50{\sim}60%$, the behavior of composite beam is similar to that of fully composite beam.

Stress Stiffening Effect를 고려한 천마 연소관의 날개 부착부위 응력해석 기법연구

  • 이방업;강문중;문순일;은일상
    • Journal of the Korea Institute of Military Science and Technology
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    • v.1 no.1
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    • pp.189-200
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    • 1998
  • 본 연구에서는 얇은 마레이징강으로 제작된 천마 연소관에 브라켓이 용접되어 비행 날개를 볼트로 체결한 경우, 압력과 공력하중에 의해 브라켓 부위에 집중되는 응력의 해석기법을 정립하기 위하여 선형해석과 기하학적 비선형 해석을 수행하였다. 높은 압력에 의해 발생한 얇은 연소관의 면내 응력이 구조물의 강성을 증가시키는 응력의 강성보강효과(stress stiffening effect)를 고려한 기하학적 비선형 해석을 수행하여 선형해석 결과와 비교하였으며, 압력과 공력하중을 동시에 적용할 수 있는 복합하중시험기로 변형률을 측정하여 해석치의 정확성을 검토하였다. 얇은 연소관에 압력과 공력하중이 동시에 작용하는 경우는 응력의 강성보강효과를 고려한 기하학적 비선형 해석을 수행함으로써 보다 정확한 응력을 구할 수 있다는 결론을 얻었다.

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FE Analysis on Stress and Deformation Behaviors of Elastomeric Contact Seals for a Pipe (배관용 탄성접촉시일의 응력 및 변형거동에 관한 유한요소해석)

  • Kim, Chung-Kyun;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.15 no.6
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    • pp.34-37
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    • 2011
  • This paper presents sealing contact stress and deformation behaviors of an elastomeric contact seal for a pipe connection. In this study, a pipe connection is used by a joint nut and an elastomeric contact seal with a sealing interference of 0.2~0.5mm. A sealing interference in which compresses an elastomeric contact seal is generated by fastening a joint nut between two pipes. The FEM computed results show that the contact normal stress of contact model 1 with an inclined sealing surface is 1.5~1.75 times high in compared with that of contact model 2 with a parallel sealing surface. This indicates that the sealing contact surface recommends a wedge contact mode between two pipe connections for a high sealing compression stress.

A Study on Effects of the Residual Stresses Around Cold Working Hole of the Aircraft Structure (항공기 구조물의 체결용 HOLE을 COLD WORKING 할때 생성되는 잔류응력의 영향연구)

  • 강수준;최청호
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.1
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    • pp.101-109
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    • 1999
  • The objective of this research is to study effects of the residual stresses on the crack growth and the life of the structure, caused by cold working around the hole of the aircraft structure which will be jointed by rivets and bolts, etc. The compensated Morrow's equation, by experimental data from the materials AL7075-T6 and AL2024-T3, is suggested to calculate the values of the fatigue life prediction of the structure. Also, the compensated Forman's equation, by experimental data from a material AL7075-T6, is suggested to calculate the values of the crack growth prediction of the structure. It is founded that the calculated values from the suggested equations are almost close to the known values of the fatigue life prediction and the crack growth prediction. It is shown that this paper, associated with an initial research on the effects of residual stresses around hole, gives a direction to study the problem at the aircraft maintenance field.

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Stress Reduction Methods of GFRP/Mg Single Lap Bonded Joints : Finite Element Analysis (GFRP/Mg 단일겹치기 접착 체결부의 응력집중 저감에 관한 연구 : 유한요소해석)

  • Kim, Jung-Seok;Yoon, Hyuk-Jin;Hwang, Jae-Yeon
    • Journal of the Korean Society for Railway
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    • v.14 no.2
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    • pp.94-99
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    • 2011
  • In this study, the stress reduction effect was evaluated for GFRP/Mg single lap bonded joints according to six different adherend shapes. Six different types of the single lap joint specimen were modeled and assessed using geometrically nonlinear finite element analysis. Moreover, three dimensional effect of stress distribution for the different adherend shapes was investigated. From the analysis, the dissimilar single lap bonded joint with the normal tapering and without the spew fillet (model 2) showed the highest stress values. In contrast, the peel stress values of both the square ended adherends with the spew fillet (model 3) and the reverse tapered adherends with the spew fillet (model 5) were 65.8% and 65.5% lower than the reference model.

Evaluation on Damage Weak Part of Rail Fastening System for Concrete Tracks (콘크리트 궤도용 탄성레일체결장치 손상취약부 분석)

  • Choi, Jung-Youl;Kim, Sang-Jin;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.3
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    • pp.265-270
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    • 2022
  • The purpose of this study is to derive the damage weak part of the elastic rail fastening system for concrete tracks (System 300-1). In the concrete tracks, the elastic rail fastening system sticks the rail and the sleeper and reacts all the time when the train is running. Among the components of the rail fastening system, the resilience pad and tension clamp were fatigue members and were constantly deformed in response to compressive and uplift forces. In this study, the residual deformation characteristics of the tension clamp according to the period of use were analyzed using by specimens taken on site in the same section for 6, 11, and 16 years on the serviced urban transit. In addition, the damage mechanisms for each component were derived based on finite element analysis. As a result of the numerical analysis, the stress (strain) of each part of the tension clamp according to the external force from the applied clamping force was analyzed to derive the damaged weak part of the tension clamp.

KSLV-1 1st stage Rear Fuselage Upper Compartment Detail Design (KSLV-1 1단 후방동체 상부 조합체 상세설계)

  • Yoo, Jae-Seok;Jeong, Ho-Kyeong;Jang, Soon-Young
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.117-131
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    • 2009
  • In this study, a detail design was conducted for KSLV-1 1st stage Rear Fuselage Upper Compartment assembly. A basic structural sizing was done by the aircraft fuselage sizing in-house program. The frame structural design and the interface check were conducted by the FE and the CAD program. The structural margin of safety was conformed by FE analysis for the normal section model and duct cut-out section models which are the weakest parts of the rear fuselage. The shear stress analysis was performed for a fastener design of the skin-stringer which is most affected by the shear stress induced by the shear load.

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