• Title/Summary/Keyword: 체결응력

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Critical Angle Analysis of Elliptical Corner Cracks in Mechanical Joints by Weight Function Method and Finite Element Analysis (가중함수법과 유한요소해석에 의한 기계적 체결부에 존재하는 타원형 모서리균열의 임계 경사각 해석)

  • Heo, Sung-Pil;Yang, Won-Ho;Ko, Myung-Hoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.4
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    • pp.1-9
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    • 2002
  • There is the high possibility of crack initiation from mechanical joints, which are widely used in aircraft fuselages, due to the development of stress concentration and contact pressure. In this paper, the mixed-mode stress intensity factors at the surface and deepest points of an inclined quarter elliptical corner crack in mechanical joints are analyzed by the weight function method. The coefficients included in the weight function are obtained by finite element analyses for reference loadings. Critical angle at which mode I stress intensity factor becomes maximum is determined by analyzing the variation of stress intensity factors along incline angle of crack and the effects of the amount of clearance and crack depth on the critical angle are investigated.

Stress Analysis of the Blade Joint for a Small Wind Turbine (소형풍력터빈 블레이드 체결부의 응력해석)

  • Kim, Deok-Su;Jung, Won-Young;Jung, Jin-Tai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.117-124
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    • 2012
  • In this paper, an analysis of the joint that transmits power from the blades to the generator is performed using the FEM (finite element method). The mode shapes and natural frequencies were extracted using experimental modal analysis in order to establish the FEM model. Then, the model was verified by comparing the mode shapes and natural frequencies to those obtained from the ANSYS modal analysis. Dynamic stress analysis was performed at the rated and limited wind speeds considering the wind load and gravity.

Finite Element Analysis of Bone Stress Caused by Horizontal Misfit of Implant Supported Three-Unit Fixed Prosthodontics (3차원 유한요소법에 의한 임플란트 지지 3본 고정성 가공 의치의 부적합도가 인접골 응력에 미치는 영향 분석)

  • Lee, Seung-Hwan;Jo, Kwang-Hun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.28 no.2
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    • pp.147-161
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    • 2012
  • This study is to assess the effect of horizontal misfit of an implant supported 3-unit fixed prosthodontics on the stress development at the marginal cortical bone surrounding implant neck. Two finite element models consisting of a three unit fixed prosthodontics and an implant/bone complex were constructed on a three dimensional basis. The three unit fixed prosthodontics were designed either shorter (d=17.8mm model) or longer (d=18.0mm model) by 0.1mm than the span of two implants placed at the mandibular second premolar and second molar areas 17.9mm apart. Fitting of the fixed prosthodontics onto the implant abutments was simulated by a total of 6 steps, that is to say, 0.1mm displacement per each step, using DEFORM 3D (ver 6.1, SFTC, Columbus, OH, USA) program. Stresses in the fixed prosthodontics and implants were evaluated using von-Mises stress, maximum compressive stress, and radial stress as necessary. The d=17.8mm model assembled successfully on to the implant abutments while d=18.0mm model did not. Regardless if the fixed prosthodontics fitted onto the abutments or not, excessively higher stresses developed during the course of assembly trial and thereafter. On the marginal cortical bone around implants during the assembly, the peak tensile and compressive stresses were as high as 186.9MPa and 114.1MPa, respectively, even after the final sitting of the fixed prosthodontics (for d=17.8mm model). For this case, the area of marginal bone subject to compressive stresses above 55MPa, equivalent of the $4,000{\mu}{\varepsilon}$, i.e. the reported threshold strain to inhibit physiological remodeling of human cortical bone, extended up to 2mm away from implant during the assembly. Horizontal misfit of 0.1mm can produce excessively high stresses on the marginal cortical bone not only during the fixed prosthodontics assembly but also thereafter.

Estimation of Contact Stress Distribution Factor in Bolt Joint with variable Fastening torque (체결력에 따른 볼트 결합부의 접촉응력분포계수 평가)

  • 김종규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.73-79
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    • 1999
  • Most of mechanical structures are combined of substructures such as beams and/or plates. There are few systems with unibody structures but are many systems with united body structures. Generally the dynamic a nalysis of whole structures is performed under alternation load. In the structure design, the analysis of each bolted joint is more important than others for zero severity. This paper presents the analysis method of contact stress distribution factor in the bolted joint with variable fastening torque on joints in the structure. At first, a static vibration test was performed to find out a nominal stress of bolt jointed plates from the relationship between natural frequency and nominal stress. Then a contact stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promisiong implications for safer design with index of contact stress distribution factor and has merits for cost-down and saving time at the beginning of vehicle development.

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A Development of New Rail Fastening System (새로운 레일체결장치 개발에 관한 연구)

  • Kwon, Tae-Soo;Kim, Eun;Yim, Young-Iark
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.319-327
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    • 2000
  • 본 연구는 국내 독자기술의 절대적 빈곤속에서 외국기술에만 의지하는 레일체결장치의 국내 현실을 탈피하기 위하여 독자적인 한국형 레일체결장치 개발을 시도하는 것이다. 본 연구에서는 판 스프링은 제외하고 봉 스프링(coil spring)에 대해서만 우선적으로 시제품을 개발하였다. 세계적으로 유명한 체결장치의 장ㆍ단점을 분석하여 장점만을 취하고자 하는 설계 목적을 가지고 새로운 레일체결장치의 개발에 착수하였다. 본 장치의 개념설계를 통하여 유지보수성과 안전성을 동시에 확보할 수 있도록 하였다. 현재 장치의 모형제작을 통하여 조립성 및 가능성을 타진하였으며 전산응력해석을 통하여 체결 스프링 및 숄더의 적정치수를 산정 하였다. 본 연구는 국내에서 본격적인 체결장치개발의 시초가 되기를 희망한다.

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Fatigue Analysis for Levitation Rail of Urban Maglev System (도시형 자기부상열차 부상레일의 피로해석)

  • Kim, Kyung-Taek;Kim, Jae-Yong;Kim, Yong-Hwan;Park, Jin-Soo;Pyen, Sang-Yun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.39-45
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    • 2008
  • A levitation rail is placed on the top of track structure to operate Maglev vehicles and a part of track that link up with a sleeper is applied repeated load in Maglev vehicles operation. This paper aimed to verify validity of design for levitation rail, through the fatigue analysis about load which is applied to levitation rail in Maglev vehicles operation and impact load occurring in an emergency landing. Load conditions applied design load(23kN/m) in normal operation and skid drop load(24kN/m) in vehicle drop. And boundary conditions are consider bolt fixing and welding. Through static analysis, weak point and maximum stress of levitation rail could be obtained. S-N(stress-life) method was used in oder to predict fatigue life, and Goodman relationship was applied to consider a effect of mean stress. Also damage was calculated by using Miner's. As a result of fatigue analysis, levitation rail had a fatigue life which was more than requirement ($10^6$cycle) in all analysis conditions. Assumption that $10^8{\sim}10^9$cycles is infinite life, all analysis conditions had infinite life except a case under drop load and bolt fixing($1.21{\times}10^6$).

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Stiffness Determination of a Bolted Member Using Optimization Technique (최적화 기법을 이용한 모울트 체결체의 강성 평가)

  • 김태완;손용수;박성호
    • Computational Structural Engineering
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    • v.6 no.4
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    • pp.99-105
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    • 1993
  • In this paper a useful method on evaluating the joint stiffness of a bolted member was introduced using optimization technique on the basis of Finite Element Method. A finite element model having one directional gap element at boundary area was introduced to compensate the prying force in jointed members which might be caused by geometrical configuration of members. Results showed a good agreement with classical method in certain range and will be available to define the appropriate design margin of pre-load design.

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Structural Analysis of High Precision Reflector Using Finite Element Analysis (유한요소해석법을 이용한 고정밀 반사경의 구조 해석)

  • Lee, Sang-Yong;Kim, Ghiseok;Kim, Geon-Hee;Lee, Young-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.154-159
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    • 2013
  • In this paper, the effect of bolt clamping force and form accuray of contact surface between mirror and mount on mirror surface was studied. Normally, mirror used in reflecting optical system was assembled with mount by bolts or adhesive. In this case, the tension caused by bolt clamping force or adhesive force may distort the mirror surface. Also, form accuracy error of the contact surface have a negative impact on wrenched mirror surface which assembled by bolts or adhesive. In this study, stress and distorted displacements on mirror surface were analyzed according to the different contact surface form accuracies and bolt clamping forces by using the finite element analysis method.

복합재연소관과 노즐의 결합부위에대한 응력 및 파손해석

  • Hong, Chang-Seon;Kim, Yong-Wan;Park, Ji-Yang;Jo, Won-Man;Jeong, Bal;Hwang, Tae-Gi
    • Defense and Technology
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    • no.10 s.164
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    • pp.43-44
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    • 1992
  • 복합재 연소관과 노즐을 기계적 체결방법으로 결합하면 결합부위에서 재료의 불연속성과 기하학적 불연속성으로 인한 높은 응력집중이 발생해 구조적으로 매우 취약하게 됩니다. 복합재 연소관의 경우에는 내압을 받는 원통형 구조물이므로 기존의 평판에 대한 연구결과를 그대로 사용할수 없으므로, 이 글에서는 복합재 셀 구조물의 응력 및 파손 해석을 수행할수 있도록 1차전단변형 셀이론을 이용한 유한요소해석 프로그램을 개발하였습니다. 기계적체결부위의 모델링에 대해 검토하였으며 복합재료의 파손평가에 사용되는 여러가지 파손식을 적용해 비교하였습니다. 이 해석 방법을 이용해 복합재 연소관의 적층각, 볼트직경, 연소관의 끝단까지의 길이 등이 파손하중에 미치는 영향을 제시하였습니다

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Behavior of Tension Clamp in Rail Fastening System (레일 체결장치 텐션클램프의 거동)

  • Choi, Shin-Hyung;Park, Beom-Ho;Yun, Kyung-Min;Bae, Hyun-Ung;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8812-8819
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    • 2015
  • In a situation in which importance of rail fastening system is growing with increasing the construction of concrete track, an accident of tension clamp(the component of rail fastening system) breaking has been recently occurred. This results from various factors such as field condition, operating agency, running condition, traffic frequency and so on. Thus, the study for the behavior of tension clamp is required. In this paper, an experiment and finite element analysis(FEA) have been performed to analyse the mechanical behavior of tension clamp. The stress and displacement of tension clamp have been analyzed as the clamping force through a laboratory test, and they were compared with FEA results. Furthermore, the stress and displacement of the tension clamp are derived from train load condition applying the verified model, and the fatigue vulnerability of the tension clamp is identified through stress analysis.