• Title/Summary/Keyword: 체결응력

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두꺼운 복합적층판의 기계적 체결 거동에 대한 유한요소 해석

  • 김유준;김형근;황태경;도영대
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.29-29
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    • 1997
  • 각광 받는 구조재료인 섬유강화 복합적층재에 대한 기계적 체결 거동은 본질적인 재료의 이방성에 의해서 파단강도가 파단 모우드와 매우 밀접한 관련을 갖는 것으로 알려져 있다. 따라서, 복합적층판 체결부의 정밀 구조 설계에서는 단순화에 따른 오차를 줄이고 정밀해에 의한 설계 및 해석이 요청된다. 특히, 층간응력 성분을 무시할 수 없는 두께를 갖는 복합적층 판의 기계적 체결부 해석이나 실제 구조물의 체결부에서 발생하는 굽힘이나 비틀림과 같은 하중 상태를 묘사하기 위해서도 정밀한 3차원 응력 해석은 필요하다. 하지만, 지금까지 기계적 체결부의 거동에 관한 연구는 층간응력 성분들을 어느정도 무시할 수 있는 얇은 평판에 대한 2차원 응력해석에 주로 국한되어 왔으며, 일부 수행된 체결부에 대한 3차원 응력 해석의 경우 여러 단점을 갖는 3차원 연속체 요소에 의한 유한요소 해석이 수행되었을 뿐이다.본 연구는 층간응력 성분들을 무시할 수 없는 두께를 갖는 복합적층판의 기계적 체결부 해석에 지금까지 사용되어온 3차원 연속체 요소에 의한 유한요소 방법이 갖는 단점들을 개선한 Layerwise 유한요소법을 이용하여 3차원 응력해석을 수행하였다. 특히, 선형상보성원리에 근거한 최적설계 기법을 응용하여, 기계적 체결시 핀과 적층판의 홀 사이에 발생하는 하중 전달 과정을 모사하고, 접촉력에 의한 홀 주위의 복잡하고 국부적인 응력 집중현상을 규명하여본다.

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Influence of Initial Clamping Force of Tension Clamp on Performance of Elastic Rail Fastening System (텐션클램프의 초기 체결력이 탄성레일체결장치의 성능에 미치는 영향)

  • Lee, Dong Wook;Choi, Jung Youl;Baik, Chan Ho;Park, Yong Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.1243-1251
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    • 2013
  • The purpose of this study is to investigate the influence of initial clamping force of tension clamp on the performance of an elastic rail fastening system used in sharp curve track. In this study, the initial clamping force and the increasing lateral wheel loads were conducted in the analytical and experimental study, i.e., finite element analysis, laboratory and field test. Using the analytical and experimental results, the performance of the tension clamp was investigated. It was found that the stress of tension clamp depends on the initial clamping force. Therefore the initial clamping force appeared to directly affect the compression stress of the tension clamp. It was found that the compression stress of tension clamp was transferred to the tensile stress by applied the lateral wheel load in service sharp curve track. Further, it was concluded that the initial clamping force was applied on the strengthening force for the tension clamp and then the appropriate initial clamping force was important to ensure a stable performance and long term endurance of tension clamp.

접촉요소(Contact Element)를 적용한 나사체결부(Thread joint)의 구조해석

  • 구송회;이방업;조원만;이환규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.15-24
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    • 1996
  • 로켓모타의 연소관은 구조적인 편의성 및 경량화를 위하여 도옴-실린더부와 실린더-노즐부에 나사체결방법을 많이 적용하고 있는데, 나사의 골부위에 집중응력이 발생하여 인장강도를 넘는 응력이 발생하는 경우가 있다. 본 연구에서는 나사의 골부위의 응력수준을 좀 더 정확히 예측하기 위하여 나사체결시 작용하는 조립 토오크에 의한 초기하중을 고려한 구조해석을 수행하였으며, 나사부위에 발생하는 응력이 항복강도를 초과하므로 정확한 해석을 위하여 탄소성해석을 수행하였다. 조립 토오크에 의한 초기하중은 나사체결 멈춤부에 음(-)의 접촉 간극을 부여하여 모델링하였으며, 조립 토오크의 크기는 나사체결 근접부에서 변형률을 측정하여 모사하였다. 해석결과 초기하중을 고려하여 구조해석을 수행하면 최대예상 작동압력에서 초기하중의 영향은 거의 나타나지 않았으며, 마찰계수를 감소시키면 최대응력이 감소하여 구조적 안전성이 증가할 것으로 판단된다.

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Structural analysis of joint part by adhesive length of a composite pressure vessel with separated dome (돔 분리형 연소관의 접착 길이에 따른 체결부의 구조해석)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Hwang, Tea-Kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.933-937
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    • 2011
  • In order to determine optimal design length of adhesive joint of a composite pressure vessel with separated dome, stress analysis of joint part according to changes of adhesive length was done. Adhesive length has a range of 50mm to 300mm as design variables. The ratio of adhesive length with any stress gradient to initial non-stressed adhesive length was called "stress gradient length ratio" and selected as objective function. The stress gradient length ratio of joint part with adhesive length of more than 200mm was increased very slowly with increase of adhesive length. It means that adhesive length of about 200mm could be the optimal value to ensure the structural safety of joint part against internal pressure of 2,500 psi.

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A Study on the Structural Analysis of Joint Part in Accordance with Adhesive Length of a Composite Rocket Motor Case (복합재 연소관의 접착 길이에 따른 체결부의 구조해석)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Hwang, Tea-Kyung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.90-96
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    • 2012
  • In order to determine optimal design length of adhesive joint of a composite rocket motor case, stress analysis of joint part according to changes of adhesive length was done. Adhesive length has a range of 50 mm to 300 mm as design variables. The ratio of adhesive length without any stress gradient to initial non-stressed adhesive length was determined as evaluation criteria for selection of adhesive length, which called "stress gradient length ratio". The numerical result showed that stress gradient length ratio of joint part with adhesive length of more than 200 mm was increased very slowly with increase of adhesive length. It means that adhesive length of about 200 mm could be the optimal dimension to ensure the structural safety of joint part against internal pressure of 2,500 psi.

다축경편 복합재료 평판에서 기계적 체결시 발생하는 원공 주위의 응력분포

  • 최재민;조민규;전흥재;변준형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.56-56
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    • 2004
  • 섬유강화 복합재료는 응용범위가 산업계 전반으로 빠르게 확대되고 있다. 개발 초기에는 하중을 감당하지 않는 이차 구조물에 주로 사용되어 왔으나, 점차 산업 전반의 I차 구조물(Primary Structure)에 쓰이는 등, 그 사용범위가 넓어지고 있으며, 취약한 두께방향 물성 향상의 필요성을 충족시키기 위해 다축경편(MWK) 복합재료에 대한 연구가 진행되고 있다. 본 논문에서는 다축경편(MWK) 복합재료의 기계적 체결부에 관한 응력해석을 연구하였다.(중략)

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Estimation of the Axial Stress in High-Tension Bolt by Acoustoelastic Method (음탄성법을 이용한 고장력 볼트의 축응력 평가)

  • Chun, Hae-Hwa;Lee, Tae-Hoon;Jhang, Kyung-Young;Kim, Noh-Yu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.285-290
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    • 2006
  • The evaluation of clamping condition has been regarded as the main issue in the safety-maintenance of the clamped high-tension bolts. For this, this paper proposes a method to estimate the axial stress by measuring the TOF (Time-Of-Flight) of ultrasonic wave, which is based on the acoustoelasticity or the dependency of sound speed on the stress. In this method, however, the variation of sound speed within the range of stress induced under the field condition is very small, and thus the accuracy of the TOF measurement is important. We adopted the phase detection method using tone-burst ultrasonic wave to measure the precise TOF. In order to verify the usefulness of the proposed method experiments are carried out and the results were compared with the stress measured by the strain gage. The results show good agreement with each other, and from these we can conclude that the proposed method is highly useful fnr the evaluation of clamping condition in the clamped high-tension bolts.

The non-linear FEM analysis of different connection lengths of internal connection abutment (내측 연결형 임플란트 지대주의 체결부 길이 변화에 따른 비선형 유한요소법적 응력분석)

  • Lee, Yong-Sang;Kang, Kyoung-Tak;Han, Dong-Hoo
    • The Journal of Korean Academy of Prosthodontics
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    • v.54 no.2
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    • pp.110-119
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    • 2016
  • Purpose: This study is aimed to assess changes of stress distribution dependent on different connection lengths and placement of the fixture top relative to the ridge crest. Materials and methods: The internal-conical connection implant which has a hexagonal anti-rotation index was used for FEM analysis on stress distribution in accordance with connection length of fixture-abutment. Different connection lengths of 2.5 mm, 3.5 mm, and 4.5 mm were designed respectively with the top of the fixture flush with residual ridge crest level, or 2 mm above. Therefore, a total of 6 models were made for the FEM analysis. The load was 170 N and 30-degree tilted. Results: In all cases, the maximum von Mises stress was located adjacent to the top portion of the fixture and ridge crest in the bone. The longer the connection length was, the lower the maximum von Mises stress was in the fixture, abutment, screw and bone. The reduction rate of the maximum von Mises stress depending on increased connection length was greater in the case of the fixture top at 2 mm above the ridge crest versus flush with the ridge crest. Conclusion: It was found that the longer the connection length, the lower the maximum von Mises stress appears. Furthermore, it will help prevent mechanical or biological complications of implants.

Effect of Various Parameters on Stress Distribution around Holes in Mechanically Fastened Composite Laminates (기계적으로 체결된 복합재료 평판에서 다양한 인자의 영향에 따른 원공 주위의 응력분포)

  • Choi Jae-Min;Chun Heoung-Jae;Byun Joon-Hyung
    • Composites Research
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    • v.18 no.6
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    • pp.9-18
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    • 2005
  • With the wide applications of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joints have become a very important research area because the joints are often the weakest areas in composite structures. This paper presents an analytical study of the stress distributions in mechanically single-fastened and multi-fastened composite laminates. The finite element models which treat the pin and hole contact problem using a contact stress analysis are described. A dimensionless stress concentration factor is used to compare the stress distributions in composite laminates quantitatively In the case of single-pin loaded composite laminate, the effects of stacking sequence, the ratio of a hole diameter and the width of a laminate (W/D ratio), the ratio of hole diameter and distance from edge to hole (E/D ratio), friction coefficient and clamping force are considered. In the case of multi-pin loaded composite laminate, the influence of the number of pins, pitch distance, number of rows, row spacing and hole pattern are considered. The results show that P/D ratio and E/D ratio affect more on stress distributions near the hole boundary than the other factors. In the case of multi-pin loaded composite laminate, the stress concentration in the double column case is better than the other cases of multi-pin loaded composite laminate.

A Study on Stress Concentration Factor of Composite Laminate Mechanical Joints (복합재료 적층판 기계적 체결부 응력집중계수에 대한 고찰)

  • Kwon, Jeong-Sik;Kim, Jin-Sung;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.3
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    • pp.194-200
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    • 2013
  • In this paper, the results of composite laminate mechanical joints test(ASTM D5961) are compared with the theoretical strength calculations and FEM analysis results. To calculate the S.C.F.(stress concentration factor) on joint strength, equations on metallic and composite materials in ASM Handbook used and compared with experimental results. The difference of joint strength are compared by geometrical parameters and joining types(single/double lap joint). In FEM analysis, to find efficient FEM model on composite laminate mechanical joint, several FEM models are compared with experimental test results.