• Title/Summary/Keyword: 차체 구조

Search Result 263, Processing Time 0.027 seconds

A Study on Weight-reduction Design of a Hybrid Bodyshell Made by Substituting Underframe Material in a Box-type Carbody (Box형 차체의 하부구조를 소재대체 한 하이브리드형 차체의 경량화 설계 연구)

  • Cho, Jeong-Gil;Koo, Jeong-Seo;Jung, Hyun-Seung
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.19 no.5
    • /
    • pp.100-112
    • /
    • 2011
  • This paper studied on a theoretical approach to predict structural performances and weight -reduction rates of hybrid bodyshells in case that the material of underframe structure is substituted. To choose other light-weight materials to be substituted for the original underframe material, compressive, bending and twisting deformations are considered under constant stiffness and strength conditions, which derive some new weight-reduction indices from a structural performance point of view. Next, these weight-reduction indices were verified using the finite element analyses of some simplified examples. It is shown that the derived indices to estimate the weight-reduction can be utilized as a good criterion for material substitution of the underframe at a basic design stage.

Damping Characterization of the Double-skin Aluminum Extruded Panels for Rolling Stock Carbody (철도차량 차체용 더블 스킨 알루미늄 압출 패널의 감쇠특성)

  • Kang, Gil-Hyun;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.14 no.7
    • /
    • pp.3197-3202
    • /
    • 2013
  • When car builder designs the large carbody structure of railway vehicles, it is necessary to optimize the damping characteristics through the analysis of structure borne noise such as sound pressure level(SPL). This paper is a study on the structure borne noise analysis by characterizing the damping of double skin aluminum extruded panels for rolling stock carbody. The normalized SPL was calculated based on the simple source theory using measured mechanical mobility parameters from vibration tests(i.e. point, transfer and modal mobility). The reduced SPL was predicted by using finite element method by applying loss factor of damping material into laminated shell elements. It was found out that the damping material coated on the panels like underframe, which part is seriously affected by vibration during train run, took effect to reduce noise level.

Development of a Interface Structure of Bogie and Carbody in Mountain Tram running on sharp Curves (급곡선 급경사 운행 산악트램의 대차 및 차체 연결 구조 개발)

  • Seo, Sung-il;Mun, Hyung-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.19 no.7
    • /
    • pp.275-282
    • /
    • 2018
  • Mountain trams are an environmental-friendly transportation system that run wirelessly on an embedded track constructed on previous mountain roads, and can run despite the frozen road. On the other hand, there is some difficulty on sharp and steep tracks. In this study, after possible technical problems were defined in mountain trams running on a sharp and steep track, the design solutions for the interface structure of bogie and carbody were proposed. In addition, a prototype was made and its performance was tested to verify the solutions. Because the difference in the distance of the inner and outer rails on a sharp curve is severe enough to interrupt running, independent rotating wheels with different angular speeds were developed and applied. To prevent derailment due to the large attack angle and lateral force caused by the previous vehicle of 2bogie-and-1carbody on the sharp curve, a vehicle with 1bogie-and-1carbody was designed and applied. A prototype vehicle of 1bogie-and-1carbody with independent rotating wheels was made to improve the performance during the test running on a small track. A coupler was designed to absorb the large rotations of 3 degrees-of-freedom between the carbodies of a mountain tram running on the steep curved track. After a small scale prototype was made, the performance was verified by a function test.

A Study on the Standardized Finite Element Models for Carbody Structures of Railway Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 철도차량 차체 구조물의 표준유한요소모델 제시 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Ko, Hee-Young;Ko, Tae-Hwan
    • Journal of the Korean Society for Railway
    • /
    • v.13 no.4
    • /
    • pp.382-388
    • /
    • 2010
  • This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.

Deflection Limit for a Maglev Railway Guideway Considering Ride Comfort (승차감을 고려한 자기부상철도 가이드웨이 구조물의 처짐 한계)

  • Lee, Jin Ho
    • Journal of the Computational Structural Engineering Institute of Korea
    • /
    • v.33 no.6
    • /
    • pp.367-374
    • /
    • 2020
  • A standard for the vibration magnitude of a maglev train is presented herein to ensure a comfortable ride for the passengers. The vibration magnitude is determined from the vertical acceleration of the car body. A parameter analysis of the maglev train system is then performed considering the vehicle-structure interaction, and a deflection limit of L/1300 is proposed to satisfy the standard for the vertical acceleration. The proposed deflection limit is applied to the dynamic analysis of the actual maglev train system to assess applicability. Compared with the existing standard for the guideway structure, the proposed deflection limit is expected to enable economical design and construction.

A Development of Automated Design and Structural Analysis Aided-Program based on GUI environment for Aluminum Extrusion Carbody Structures of Railway Vehicle for Design Engineers (설계자를 위한 GUI 환경기반 알루미늄 압출재 철도차량 차체구조물의 자동화 설계 및 구조해석 지원 프로그램 개발)

  • Kim, Jun-Hwan;Kang, Seung-Gu;Shin, Kwang-Bok;Lee, Young-Ju
    • Journal of the Korean Society for Railway
    • /
    • v.15 no.4
    • /
    • pp.323-328
    • /
    • 2012
  • The purpose of this study is to develop automated structural design and analysis aided-program of aluminum extrusion carbody structures for railway vehicle. This developed program is called "AUTO-RAP" and could perform simultaneously structural design and verification for railway carbody structures made of aluminum extrusion independent of expertise and experience of design engineers. Design engineers are able to conduct the knowledge-based design by providing database of existing aluminum extrusion or user-defined function. The design verification is automatically programmed to evaluate its structural integrity according to Korean Railway Safety Law or Urban Transit Safety Law. In addition, this program could automatically generate an executable file of various commercial finite element programs such as ANSYS and ABAQUS and CAD files such as .stp and .iges by GUI environment applications using MFC(Microsoft Foundation Classes). In conclusion, it is expected to contribute to reduce product design cost and time of carbody structures aluminum extrusions in railway industry.

The problems of gasoline engine lubrication and required performance of engine oil (가솔린엔진윤활의 제문제와 엔진유에 요구되는 성능)

  • 권영길
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.4 no.3
    • /
    • pp.1-9
    • /
    • 1982
  • 자동차에서 윤활을 필요로 하는 부분으로서는 엔진과, 차체 그리고 변속 및 주형장치로 대별되며 엔진만의 윤활을 위해서는 엔진유가 필요하고 차체나 변속 주형장치는 그리이스 및 기어유가 사용된다. 특히 자동차윤활에서 가장 가혹한 조건으로 윤활되고 또한윤활문제로 고심하는 엔진 윤활은 엔진의 구조나 윤활방식 또는 사용연료등엥 따라 윤활상태가 크게 달라질 수도 있으나 윤활이 기본원리와 목적은 대동소이하다. 자동차엔진, 특히 가솔린엔진에서 윤활을 필요로 하는 부분은 베어링, 실린더 및 캠부분등으로 나눌 수가 있으며 이런 부분의 윤활은 극히 가혹한 상태에 놓이게 된다. 따라서 이와 같은 문제들을 고려하면서 가솔린엔진윤활의 제문제점과 엔 진유에 요구되는 성능에 대하여 고찰하여 보고자 한다.

  • PDF

Structural Strength Evaluation of an Aluminum alloy Carbody by Finite Element Analysis and Tests (유한요소해석 및 실험에 의한 알루미늄 차체구도강도 평가)

  • Hwang Won-Ju;Goo Byeong-choon;Kim Hyeong Jin;Jeong Jok Deok
    • Proceedings of the KSR Conference
    • /
    • 2004.06a
    • /
    • pp.754-760
    • /
    • 2004
  • Structural analysis and tests were conducted for a carbody manufactured by aluminum alloy. The results were compared, and structural safety was evaluated based on the results. Aluminum carbody in Kwangju turned out safe in terms of structural Strength.

  • PDF

Body structure for the front impact of One-Box car (One-Box Car 충돌 대비 차체 구조)

  • 박규환
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.13 no.3
    • /
    • pp.19-24
    • /
    • 1991
  • 본 고에서는 자동차 안전대책중에서 One-box car의 전면충돌 안전대책에 대하여 개략적으로 소개하고자 한다. 1. 충돌기본식 1/2M$V^{2}$=F.S에서 에너지 흡수율이 frame의 변형 평균 하중과 차체 변형량에 좌우된다. 2. frame 형상은 굽힘형보다 압축형이 동일한 변형구간에서 월등한 충돌에너지를 흡수한다. 3. 압축형 frame의 에너지 흡수효과는 main-frame의 버팀강도가 e.a-frame의 변형 하중보다 강해야만 그 효과를 충분히 얻을 수 있다.

  • PDF