• Title/Summary/Keyword: 차륜형상

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A study on Profile Measurement for Railway Wheels using High Speed Camera and Vision Technology (고속 하이비젼 카메라 기술을 이용한 철도차량 차륜형상 측정에 관한 연구)

  • Won, Si-Tae;Kwon, Seok-Jin;Huh, Sung-Bum
    • Journal of the Korean Society for Railway
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    • v.18 no.1
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    • pp.1-7
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    • 2015
  • Maintenance and repair devices used for the inspection of the main parts of domestic railway vehicles have been imported from abroad. Especially, one of the representative domestic devices, the 'Wheel Profile Inspector System (WPIS)', was made by benchmarking foreign devices; this vehicle has been operated in the field. However, problems such as the reliability and performance of the WPIS in operation have appeared. In this study, in order to improve the precision and reliability of the WPIS for maintenance and inspection of railway vehicle wheels, the researchers improved the railway vehicle's WPIS by applying high-speed vision camera technology and an optimized image algorithm. The test results show that the reliability of the developed WPIS improved by approximately 10.4% compared to that of the conventional system.

A Study on Numerical Analysis of Wheel-rail Contact Points (차륜과 레일 접촉위치의 수치해석에 관한 연구)

  • Kang, Ju-Seok
    • Journal of the Korean Society for Railway
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    • v.12 no.2
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    • pp.236-242
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    • 2009
  • This paper presents a numerical analysis method to determine flange contact at variable wheel positions. The shapes of the wheel and rail surface functions with surface parameters. The Newton-Rhapson method for wheel-rail contact can provide fast solutions, but may not yield true values at optimization process with the condition that minimum distance is zero can time-consuming. A compound method, combining the Newton-Rhapson methods the optimization process method is proposed to provide exact solutions efficiently.

Wheel/Rail Contact Analysis with Consideration of Friction and Torque (마찰과 토크를 고려한 차륜/레일 접촉 해석)

  • Song, Ki-Seok;Han, Seung-Hee;Choi, Yeon-Sun
    • Journal of the Korean Society for Railway
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    • v.17 no.1
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    • pp.14-18
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    • 2014
  • Wheel/rail contact is a significant problem in railway dynamics. In this paper, the wheel/rail contact is examined analytically and numerically as a contact problem between two cylinders where torque and friction have effect. Furthermore, the contact of a real wheel and rail is investigated numerically where the normal and shear force act. This study demonstrates that the wheel/rail contact is a process that generates traction force through creep where rolling and sliding occurs simultaneously depending on the shape of the wheel and rail, and the friction coefficient between them.

Design of Railway Vehicle Wheel Profile Suitable for Dual-rail Profile (듀얼 레일 형상에 적합한 철도차량의 차륜 형상 설계)

  • Byon, Sung-Kwang;Lee, Dong-Hyeong;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.30-37
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    • 2017
  • When a wheel profile of a train-tram is designed, both train and tram tracks should be considered. This study designed a wheel profile that enables high-speed driving(200km/h) on the train track and low speed driving on the tram track with multiple sharp curves. The study used the approximation optimization method to reduce cost and time, used the sequential quadratic programming method as the optimized algorithm, and the central composite design and response surface method as an approximate model. The optimized wheel shape based on this approximation optimization method reduced wear of the initial wheel showed a better performance in terms of derailment and lateral force.

Design of Wheel Profile to Reduce Wear of Railway Wheel (곡선부에서 차륜 마모 저감을 위한 차륜답면 형상 설계)

  • Choi, Ha-Young;Lee, Dong-Hyong;Song, Chang-Yong;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.607-612
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    • 2012
  • The wear problem of wheel flange occurs at sharp curves of rail. This paper proposes a procedure for optimum design of a wheel profile wherein flange wear is reduced by improving an interaction between wheel and rail. Application of optimization method to design problem mainly depends on characteristics of design space. This paper compared local optimization method with global optimization according to sensitivity value of objective function for design variables to find out which optimization method is appropriable to minimize wear of wheel flange. Wheel profile is created by a piecewise cubic Hermite interpolating polynomial and dynamic performances are analyzed by a railway dynamic analysis program, VAMPIRE. From the optimization results, it is verified that the global optimization method such as genetic algorithm is more suitable to wheel profile optimization than the local optimization of SQP (Sequential Quadratic Programming) in case of considering the lack of empirical knowledge for initial design value.

Profile Measurement System of Train Wheel with Image Processing (이미지 처리기술을 이용한 차륜형상 측정장치 개발)

  • 김기택;김만배;김봉택
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.595-600
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    • 1998
  • Train wheels tend to wear abrasion due to frequent Starlings and brakings. They are important factors of train safety and noise. However, it is difficult and inaccurate to measure their shape and profile manually. Profile measurement system of train wheel with image processing is proposed. The system consists of CCD cameras, PCI image grabber board, and PC operated on Windows '95. Image processing algorithms such as filtering, histogram equalization, and edge detection are presented, and some processing results are illustrated.

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Analysis of Vehicle Dynamic Performance after Wheel Reprofiling (차륜 전삭에 따른 차량 동적성능 분석)

  • Hur, Hyunmoo;Ahn, Dahoon;Youn, Suksoon;Choi, Yongwoon
    • Journal of the Korean Society for Railway
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    • v.19 no.5
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    • pp.565-575
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    • 2016
  • Wheel reprofiling is frequently conducted to remove faults such as flange wear, flat areas, and cracks that occur in railway vehicle operation. We analyzed the dynamic performances of a vehicle before and after wheel reprofiling to grasp the influence of reprofiling on the dynamic behavior of the vehicle. We measured the wheel profile of the test vehicle and conducted a running test to analyze the vibration and comfort characteristics of the test vehicle. The result of the test indicated that vibration of the test vehicle after wheel reprofiling was reduced compared to that before wheel reprofiling. And, comfort level of the test vehicle after wheel reprofiling was improved by about 3dB laterally and vertically. Consequently, the positive effect of wheel reprofiling on the dynamic performance of vehicle was verified.

A Study on Dynamic Characteristics of the Rolling-stock for the Combination of Domestic Wheel/Rail Profiles (국내 철도 차륜/레일형상 조합에 따른 차량 동특성 분석 연구)

  • Hur Hyun-Moo;Seo Jung-Won;Kwon Seok-Jin;Kim Nam-Po
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.483-489
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    • 2005
  • Railway wheel/rail contact conditions have influences on dynamic behavior of the rolling stock. If there are incompatibility problems between the wheel and rail, damages like wheel wear, wheel spalling, rail wear, etc are occurred. Especially wheel and rail profiles are important factors of vehicle curving performance, so compatibility studies between wheel and rail profiles have to be carried out preferentially. In this study, we have studied the compatibility between wheel and rail profiles of KNR conventional line to analyze the dynamic performances of the rolling-stock. Thus we showed the results relating to wheel/rail geometric contact, vehicle running performances as the change of wheel/rail combination.

Compatibility Analysis of Wheel/Rail Profile on Conventional Railway (기존철도 차륜/레일형상의 적합성 분석)

  • Hur, Hyun-Moo;Seo, Jung-Won;Chung, Heung-Chai;Goo, Dong-Hoe
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.934-939
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    • 2004
  • Railway wheel/rail contact conditions have an influence on dynamic behavior of rolling stock. If there are problems of incompatibility between wheel and rail, damages like wheel wear, wheel spalling, rail wear, etc are occurred. Especially wheel and rail profiles are important factor of vehicle curving performance, so compatibility study between wheel and rail has to be carried out preferentially, In this study, we have analyzed the compatibility between wheel and rail of KNR conventional line to improve the maintenance efficiency of wheel and rail. Thus we showed the results relating to wheel/rail geometric contact, vehicle running performances as the change of wheel/rail combination.

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