• Title/Summary/Keyword: 차량고장

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Analysis of Transmission Delay and Fault Recovery Performance with EtherCAT for In-Vehicle Network (차량내 통신을 위한 EtherCAT 네트워크의 전송지연 및 고장복구 특성 분석)

  • Kim, Dong-Gil;Jo, Youngyun;Lee, Dongik
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.37C no.11
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    • pp.1036-1044
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    • 2012
  • Thanks to progressive development of IT technology, the number of intelligent devices communicating each other through an In-Vehicle Network(IVN) has been steadily increasing. It is expected that the required network bandwidth and network nodes for vehicle control in 2015 will be increased by two times and one and half times as compared to in 2010, respectively. As a result, many researchers in automotive industry has showed a significant interest on industrial Ethernets, such as EtherCAT and TTEthernet. This paper addresses an analysis on transmission delay and fault recovery performance with an EtherCAT network which is being considered as an IVN. A mathematical model based on the analysis is verified through a set of experiments using an experimental network setup.

Reliability Improvement Method of the Electrical Door System for the Railway Vehicles (철도차량의 전기식 출입문 시스템의 신뢰도 개선 방안)

  • Yang, Yong Joon;Lee, Hi Sung
    • Journal of Energy Engineering
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    • v.24 no.1
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    • pp.17-23
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    • 2015
  • Electrical door system is one of the most essential items for the successful commercial operation of the railway vehicles. Nowadays, reliability values of electrical door system have a tendency to be included in technical requirements for design and manufacturing of rolling stocks. Manufacturer shall meet the reliability target values of electrical door system which is proposed by railway operator in procurement contract book. Railway operator shall approve the supplier's the reliability target values based on maintenance operation data. Railway operators are in the transition stage from the framework of maintenance interval based on time to the framework of maintenance interval based on distance. In this study, failure rates of the electrical door system currently used in railway vehicles are collected from maintenance field data. Failure rates are analyzed by using Minitab. Several kinds of plan for improving reliability are also suggested. It is necessary to keep studying on reliability prediction methodology, applying it in the field and implementing on improvement of reliability through feedback as well. Further, it will be useful for determining new maintenance policies or changing maintenance intervals for existing railway vehicles.

A Study on Quality Improvement through Analysis of Hub-reduction Failure Occurrence Mechanism for Military Vehicles (군용차량 허브리덕션 고장 메커니즘 분석을 통한 품질개선 연구)

  • Kim, Sung-Gon;Kim, Seon-Jin;Yun, Seong-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.188-196
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    • 2021
  • For the tactical vehicles operated by the Korean army, the hub-reduction portal axle was applied considering Korea's topographical characteristics. Hub-reduction was applied to a Korean military vehicle to increase the vehicle body to secure ground clearance and improve the driving capability on rough roads, such as unpaved and field land by increasing the torque. The Korean military is operating tactical vehicles after various performance tests, including durability driving, but wheel damage occurred in one of the vehicles operating in the front units. Failure analysis revealed many damaged parts, including the hub, making it difficult to determine the cause. Therefore, an analysis of the failure occurrence mechanism for each damaged part was conducted, which confirmed that the cause of wheel breakage was a hub. Furthermore, the root cause of the hub breakage was a crack due to internal pores and foreign matters. In addition, a realistic improvement plan that can be applied throughout the design, manufacture, and shipping stages was presented using the fishbone diagram analysis. The derived improvement plan was verified through unit performance tests, including CAE and actual vehicle tests, and by reflecting this, the driving safety of Korean tactical vehicles was improved. Finally, it is expected that the proposed method for analyzing the failure occurrence mechanism will be used as reference material when analyzing the quality problems of similar military vehicles in the future.

Research on Vehicle Diagnostic and Monitoring technology Using WiBro Portable Device (와이브로 휴대기기를 사용한 차량진단 및 모니터링 기술에 관한 연구)

  • Ryoo, Hee-Soo;Won, Yong-Gwan;Park, Kwon-Chul;Ahn, Yong-Beom
    • Journal of the Institute of Electronics Engineers of Korea TC
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    • v.47 no.10
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    • pp.17-26
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    • 2010
  • This is concerned with the technology to monitor the vehicle operation, failure and disorder by using WiBro portable device. More precisely, the technology makes it possible that the information collection device is connected to both ECU(Electronic Control Unit) which is the device for controlling engine, transmission, brake, air-bag, etc that are connected to in-vehicle network and OBD-II connector that is for data collection from various sensors. In addition, with a WiBro portable device (cell phone, PDA, PMP, UMPC, etc). equipped with a vehicle diagnostic programs, information for operation, failure and malfunction can be obtained and analyzed in real-time, and alarm is alerted when the vehicle is in abnormal status, which makes the early reactions to the status. Furthermore, the collected data can be sent through WiBro network to the server managed by the company specialized in managing the vehicles, thus the technology could help the drivers who have less knowledge about their auto-vehicles have safe and economic driving. There is always a possibility of malfunction due to various types of noise that are caused by wring-harness when the device is wired-connected. In this research, in order to overcome this problem, we propose a system configuration that can do monitoring and diagnosis with a device for collecting data from vehicle and a personal WiBro device. Also, we performed research on data acquisition and interlock for the system defined by the definition for information and data sharing platform.

Integrated Chassis Control System with Fail Safety Using Optimum Yaw Moment Distribution (최적 요모멘트 분배 방법을 이용한 고장 안전 통합 섀시 제어기 설계)

  • Yim, Seongjin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.315-321
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    • 2014
  • This paper presents an integrated chassis control system with fail safety using optimum yaw moment distribution for a vehicle with steer-by-wire and brake-by-wire devices. The proposed system has two-level structure: upper- and lower-level controllers. In the upper-level controller, the control yaw moment is computed with sliding mode control theory. In the lower-level controller, the control yaw moment is distributed into the tire forces of active front steering(AFS) and electronic stability control(ESC) with the weighted pseudo-inverse based control allocation(WPCA) method. By setting the variable weights in WPCA, it is possible to take the sensor/actuator failure into account. In this framework, it is necessary to optimize the variables weights in order to enhance the yaw moment distribution. For this purpose, simulation-based tuning is proposed. To show the effectiveness of the proposed method, simulations are conducted on a vehicle simulation package, CarSim.

Non-Destructive Diagnosis of Rotational Components of a Railway Vehicle Using Infrared Thermography and Pattern Recognitions (적외선열화상 이미지법과 패턴 인식을 이용한 철도차량 회전기기의 비파괴 진단)

  • Kwon, Seok Jin;Kim, Min Su;Seo, Jung Won;Kang, Bu Beong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.300-307
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    • 2016
  • The faults in railway vehicle components may result in either the stoppage of the service and the derailment of the vehicle. Therefore, it is important to diagnose and monitor the main components of a railway vehicle. The use of temperature is one of the basic methods for the diagnosis of abnormal conditions in the rotational components of a railway vehicle, such as bearings, reduction gears, brake discs, wheels and traction motors. In the present study, the diagnose of the rotational components using infrared thermography and a pattern recognition technique was carried out and a field test was performed. The results show that this method of diagnosis using infrared thermography can be used to identify abnormal conditions in rotational components of a railway vehicle.

Comparison and Analysis of Vibration and Shock Test Methods for Rolling Stock Equipment (철도차량 장치의 진동 및 충격시험 방법 비교 분석)

  • Kim, Young Guk;Park, Chankyoung;Ryu, Joon-Hyoung
    • Journal of the Korean Society for Railway
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    • v.16 no.4
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    • pp.246-252
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    • 2013
  • The vibration characteristics of railway vehicles are very complex because they are not only dependent on vehicle and track conditions but also on operating conditions. Vibration can cause the failure of rolling stock equipment. To verify that the quality of rolling stock equipment is acceptable, it should be able to withstand vibration tests of reasonable magnitude and duration. There are many standards for vibration and shock tests of equipment in Korea. In this paper, we have reviewed and compared the standards (KS R 9144, R 9146 and IEC 61373) for vibration and shock tests.

Conditioning diagnosis & on-line monitoring technology on the traction motor for railway rolling stock (철도차량 견인전동기의 상태진단 및 상시감시 기술)

  • Wang, Jong-Bae;Hong, Seon-Ho;Kim, Sang-Am;Kwak, Sang-Rok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.92-95
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    • 2003
  • 본 논문에서는 철도차량 견인전동기에 대한 상태진단 및 상시감시 기술에 관하여 소개하였다. 권선의 절연상태 진단을 위한 비파괴 시험법에서는 부분방전량 Q에 대한 평균열화도 $\Delta$로 표현되는 D-Map에 의해 잔여 절연내력(residual dielectric strength)을 예측하고, 기기의 운전이력측면에서 기동-정지 횟수와 열적, 전기적 및 열싸이클 스트레스 등에 의해 각 열화 인자를 고려한 운전시간에 기반한 N-Y 수명예측을 수행한다. 그리고 견인전동기의 전류에 대한 온라인 상태감시를 통해 베어링 고장, 고정자 및 전기자 고장, 고장 또는 전동기축 손상에 기인하는 비정상 운전상태 의 감지를 수행한다.

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A Case Study on Determining Doors Maintenance Intervals through Running Fault Data Analysis for Metro EMU (도시철도 전동차량의 운행고장 데이터 분석을 통한 도어시스템 유지보수주기 결정 사례 연구)

  • Lee, Duk-Gyu;Kim, Jong-Woon;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.240-247
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    • 2008
  • Recently, railway corporations have built maintenance information systems and collected failure and maintenance data. For example Seoul Metropolitan Rapid Transit Corporation (SMRT) built the Electric Motor Unit-Information System (EMU-IS) which is the first maintenance information system in Korea. It has been operated from August, 2000. This paper deals with a case study on determining maintenance interval through reliability analysis using EMU-IS fault data. Door system is considered for the case study in which reliability is evaluated for operating time and distance and the overhaul interval is determined.

The development of Stack voltage monitor controller for FCEV (연료전지차량용 스택 전압 측정 제어기 모듈 개발)

  • Jung, Jaewook;Park, Hyunseok;Jeon, Ywunseok
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.79.2-79.2
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    • 2010
  • FCEV(Fuel Cell Electric Vehicle)는 연료전지스택의 각 셀에서 반응하는 화학에너지를 전기에너지로 변환하여 차량을 구동하는 시스템이다. 이러한 연료전지 셀이 정상적인 발전이 되지 않을 경우 비정상적인 전압이 발전되고 이것을 방치한다면 연료전지 스택의 영구적인 고장을 야기할 수 있다. 이를 방지하기 위해 SVM(Stack Voltage monitor) 제어기는 각 셀의 전압을 측정하고 그 정보를 상위 제어기인 FCU(Fuel cell Control Unit)에 전달한다. 이에 FCU는 연료전지스택의 고장을 운전자에게 알리고 연료전지스택의 발전을 멈추게 한다. 기존에 SVM 제어기는 각 셀마다 분압저항을 통하여 측정하며 이 전압의 차를 이용하여 셀 전압을 계산하는 방식이었다. 이는 상위 셀로 갈수록 오차가 커지는 문제가 있고 다수의 CPU 및 DC/DC 컨버터가 적용이 필요하여 복잡한 구성과 가격이 높은 문제가 있었다. 이러한 문제점을 해결하기 위하여 cell monitoring IC를 적용하였고 좀 더 정밀한 측정과 간단한 인터페이스를 구성할 수 있었다. 본 연구에서는 기존 SVM 제어기보다 안정되고 정밀한 SVM 제어기의 개발에 대해 기술하였다.

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