• Title/Summary/Keyword: 차량결함

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Case Study of Electronic Fuel Injection Powertrain System FMEA Using Model-Based Fault Injection technique (모델 기반 결함 주입 기법을 이용한 Electronic Fuel Injection 전장 시스템 FMEA 사례연구)

  • Ye-ju Kim;Ye-won Na;Dong-min Lee;Ju-Young Kim;Jong-whoa Na
    • Journal of Advanced Navigation Technology
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    • v.27 no.4
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    • pp.436-446
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    • 2023
  • In the field of safety-critical systems, analyzing the effects of various failure factors (failure modes) is essential through Failure Mode and Effects Analysis (FMEA). However, with the increasing importance of software in systems, applying FMEA analysis to the design phase has become challenging. This paper proposes the use of Automatic FMEA, which can automatically perform FMEA using model-based design techniques, and presents a case study of FMEA for automotive engines. A comparison is made between the model-based Automatic FMEA analysis tool and existing FMEA tools. The study aims to demonstrate the performance of the Automatic FMEA analysis tool and propose future research plans.

The Non-destructive Inspection Using Infrared Thermal Technique on Reinforced Slopes by Shotcrete (적외선 열화상을 이용한 숏크리트 보강사면의 비파괴점검)

  • Shin, Chang-Gun;Lee, Song;Ahn, Sang-Ro
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.1
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    • pp.95-102
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    • 2007
  • It needs to Prevent damage as aging shotcrete itself exists as a dangerous component to comuting vehicles or infrastructure due to scaling, spaling, and loosening. However, it is hard to make an approach owing to a steep slope and high work, and there has been indicated a limit that it is difficult to grasp the internal condition of shotcrete on the surface. This study aimed to research internal defects that cannot be observed from the surface, by measuring a subtle thermal transfer on the shotcrete surface by using infrared thermography for overcoming such a technical limit. As a result of conducting an inspection through an analysis on measured data and fieldwork using an endoscope camera, it was impossible to accurately determine the wet part because of an excessive coating of shotcrete, yet, This study is proposed effictively extract a void part of the inside with non-destructive and non-touching method.

Failure Mode Analysis and Friction Material Development of the KTX tread Brake (고속철도 제륜자 결함분석 및 제륜자 개발)

  • Baek, Jong-Kil;Goo, Byeong-Choon;Koo, Jeong-Seo
    • Journal of the Korean Society for Railway
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    • v.14 no.2
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    • pp.109-115
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    • 2011
  • The shoe brake of the KTX is used in low speed when the electric brake is not effective. The main purpose of the shoe brake is to stop the train to a desired stop point at the station. Lots of defects have been encountered in the shoe brake unit since the KTX started its operation. To improve the reliability of shoe brake unit of the KTX power car, first of all, failure modes of the KTX shoe brake unit were analyzed. Main failure modes are cracks in the shoe friction material and fracture in the welded joints of the shoe backing steel structure. Several methods to remove the defects of the shoe brake unit were proposed and on-board tests were carried out: Increase of the strength of the shoe key and shoe cam, which decreased a little the occurrence of cracks in the shoe friction material; Redesign of the shoe backing steel structure, which eliminated the occurrence of the cracks in the backing plate but could not solve completely the crack problem in the shoe friction material; Development of a new friction material, which with redesign of the shoe backing steel structure could solve satisfactorily the crack problem in the shoe friction material.

Establishment of the Fire Response Guideline for Electric Vehicleson Underground Roads (지하도로 내 전기차 화재 대응지침 구축)

  • Donghyo Kang;Seong-Woo Cho;Hae Kim;Ho-In You;Ilsoo Yun
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.22 no.5
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    • pp.92-107
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    • 2023
  • Recently, along with the continuous increase in the supply of electric vehicles, electric vehicle fire accidents are also showing a rapidly increasing trend. Electric vehicle fires last for a long time compared to fires in internal combustion engine vehicles and have problems with the risk of secondary explosions and the generation of large amounts of smoke. In particular, electric vehicle fires in underground roads, which are semi-enclosed spaces, may amplify the problems of existing electric vehicle fires. On the other hand, there are no domestic response guidelines for electric vehicle fires occurring inside underground roads. Therefore, an awareness of fire accidents was confirmed through a survey of the general public, and electric vehicle fire characteristics and primary considerations were derived from stakeholders related to electric vehicle fires in underpasses. Through this, the guidelines for responding to electric vehicle fires on underground roads were established.

Analysis of Vehicle Fire Accident Caused by Defect of Optionally Established Equipment (부가적으로 설치된 장치 결함으로 인한 차량화재 사고사례 분석)

  • Park, Nam-Kyu;Kim, Jin-Pyo;Nam, Jung-Woo;Song, Jae-Yong
    • Journal of the Korean Society of Safety
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    • v.29 no.5
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    • pp.40-46
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    • 2014
  • This paper deal with due to the additional equipment established on the vehicle fire accident cases. Recently, vehicle was recognized as other living spaces and it was increasing installation of additional devices such as a black box, multivision, additional battery and so on. However, these additional devices were established on the vehicle by non-specialists such as the general public user or manufacturing and distributors of additional devices since the vehicle factory. Resulting from the additional equipments due to installation errors in these additional equipments connected to the electrical wiring insulation damage or electrical breakdown occurs, and finally leading to a fire caused by the additional equipments. Therefore, additional equipment established on the vehicle due to a fire in order to prevent accidents during the manufacturing process of these devices are installed. If not installed unless the manufacturing process, the installation of additional equipments established by professional who knows the vehicle structure that will be able to prevent the fire.

Case Study on the Void Characteristics of Concrete Bridge Decks on the Expressway (공용중인 교량 바닥판의 내구성에 공극특성이 미치는 영향)

  • Suh, Jin-Won;Rhee, Ji-Young;Kim, Hong-Sam;Lee, Byeong-Ju;Shin, Do-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.425-428
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    • 2008
  • Concrete bridge decks, as well as asphalt pavement, are directly exposed to traffic loads and environmental conditions like rain water and deiceing chemicals. In this reason, there are often observed the deteriorations of asphalt overlay and of concrete deck under pavement. In this reason, it is important to identify the clear cause of concrete quality from a practical point of view. Therefore, in this paper it was initiated to ultimately suggest a protocol offering guidance as to assurance the quality control of concrete bridge deck on the part of void characteristics of concrete. Examinations such as visual inspection, deteriorated depth, and various void characteristic performed from cored specimens of 19 concrete bridge decks of various local conditions on the expressway. This paper discuss that the bridge deck condition analyses from the testing results were compared to a foreign guide line.

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A Study on the Priority Ranking Algorithm for Bridge Management at Network Level (Network Level을 고려한 교량의 우선순위 산정 알고리즘에 관한 연구)

  • Kim Kwang-Soo;Kim Hyeong-Yeol;Park Sun-Kyu
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.323-328
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    • 2005
  • Bridge structures are properly designed in accordance with the design specifications with required safety margin. However, due to the heavy vehicle traffic and environmental attacks, bridge often requires repairs and the deteriorated one should be replaced or rehabilitated. In this paper, a prior ranking algorithm is proposed to assist a decision making process in bridge management at network level. Based on the literature survey for the existing studuies, two important factors which affect the decision making procedure for bridge management at network level are identified. These factors are implemented into the algorithm as a load carrying capacity function and traffic function, respectively.

Implementation of IEEE 1451 based Dual CAN Module for Fault Tolerance of In-Vehicle Networking System (차량 네트워크 시스템의 결함 허용을 위한 IEEE 1451 기반 중복 CAN 모듈의 구현)

  • Lee, Jong-Gap;Kim, Man-Ho;Park, Jee-Hun;Lee, Suk;Lee, Kyung-Chang
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.7
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    • pp.753-759
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    • 2009
  • As many systems depend on electronics in an intelligent vehicle, concern for fault tolerance is growing rapidly. For example, a car with its braking controlled by electronics and no mechanical linkage from brake pedal to calipers of front tires(brake-by-wire system) should be fault tolerant because a failure can come without any warning and its effect is devastating. In general, fault tolerance is usually designed by placing redundant components that duplicate the functions of the original module. In this way a fault can be isolated, and safe operation is guaranteed by replacing the faulty module with its redundant and normal module within a predefined interval. In order to make in-vehicle network fault tolerant, this paper presents the concept and design methodology of an IEEE 1451 based dual CAN module. In addition, feasibility of the dual CAN network was evaluated by implementing the dual CAN module.

Analysis on the Vibration Characteristics of Reduction Gear Units for High-speed Trains (고속철도차량 감속구동장치 진동특성 분석)

  • Moon, Kyung Ho;Lee, Dong-Hyong;Kim, Jae Chul;Ji, Hae Young
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.694-701
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    • 2013
  • The gear-reduction units of Korean high-speed trains consist of a motor reduction unit, an axle gear box reduction unit, and a tripod joint shaft. A reduction gear unit is a gearbox used to reduce the rotational speed of the input shaft to a slower rotational speed on the output shaft. This reduction in output speed helps to increase torque. Defective reduction gear units in high-speed trains are caused by damage to the gear or by gear fatigue. To diagnose potential problems, it is important to know the vibration characteristics of the reduction gear units. In this study, we analyzed the vibration characteristics of reduction gears under various conditions. The test setup included a full-scale test rig to evaluate reduction gear under both normal and extreme operating conditions.

Fault localization method of a train in cruise (주행 중 철도 차량의 결함 위치 추정 방법)

  • Jeon, Jong-Hoon;Kim, Yang-Hann
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.903-912
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    • 2007
  • Faults of rotating parts of a train normally generate unexpected frequency band or impulsive sound[1] which has a period when it moves with a constant speed. The former can be detected by the moving frame acoustic holography method, which visualizes sound field that is generated by a moving and emitting pure tone or band limited noise source. We have attempted to apply the method to the latter case: the periodic impulsive sound which generate different signal compared with what can be measured by the band limited noise. The signal to noise ratio which determines the success of early fault detection must also be studied with the impulsive and moving signal. This research shows how the problems related with these issues can be resolved. The main idea is that periodic impulsive signal can be expressed by infinite set of discrete pure tones. This enables us to obtain lots of holograms that visualize periodic impulsive sound field including noise by using the moving frame acoustic holography method. Therefore holograms can be averaged to improve the signal to noise ratio until having reliable information that exhibits where the impulsive sources are. Theory and experiment by using the miniature vehicle are described [Work supported by BK21 & KRRI].

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