• Title/Summary/Keyword: 진전수명예측

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Life Prediction of Fatigue Crack Propagation and Nondestructive Evaluation in 5083 Aluminum Alloy (알루미늄 5083의 피로균열 진전에 따른 수명예측 및 비파괴평가)

  • 남기우
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.94-98
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    • 2001
  • fatigue life and nondestructive evaluation were examined experimentally using surface crack specimen and compact tension specimen of 5083 aluminium alloy. Acoustic emission signals emanated during failure of aluminum alloys has been the subject of numerous investigations. Possible sources of AE during deformation have been suggested as the dislocations, fracture of brittle particles and debonding of these particles from the alloy matrix. Fatigue life and penetration behavior of long surface crack can be evaluated quantitatively using K values proposed by authors. The influence of stress ratio on the frequency characteristics of AE signals were investigated.

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A Study on the Thermo-Mechanical Fatigue Loading for Time Reduction in Fabricating an Artificial Cracked Specimen (열-기계적 피로하중을 받는 균열시편 제작시간 단축에 관한 연구)

  • Lee, Gyu-Beom;Choi, Joo-Ho;An, Dae-Hwan;Lee, Bo-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.1
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    • pp.35-42
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    • 2008
  • In the nuclear power plant, early detection of fatigue crack by non-destructive test (NDT) equipment due to the thermal cyclic load is very important in terms of strict safety regulation. To this end, many efforts are exerted to the fabrication of artificial cracked specimen for practicing engineers in the NDT company. The crack of this kind, however, cannot be made by conventional machining, but should be made under thermal cyclic load that is close to the in-situ condition, which takes tremendous time due to the repetition. In this study, thermal loading condition is investigated to minimize the time for fabricating the cracked specimen using simulation technique which predicts the crack initiation and propagation behavior. Simulation and experiment are conducted under an initial assumed condition for validation purpose. A number of simulations are conducted next under a variety of heating and cooling conditions, from which the best solution to achieve minimum time for crack with wanted size is found. In the simulation, general purpose software ANSYS is used for the stress analysis, MATLAB is used to compute crack initiation life, and ZENCRACK, which is special purpose software for crack growth prediction, is used to compute crack propagation life. As a result of the study, the time for the crack to reach the size of 1mm is predicted from the 418 hours at the initial condition to the 319 hours at the optimum condition, which is about 24% reduction.

SUS316강의 정적균열진전 평가에 대한 프랙탈차원의 응용

  • 윤유성;권오헌
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.05a
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    • pp.177-183
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    • 2002
  • 인명이나 물적 재산에 많은 손실을 가져주는 기계설비 및 구조물의 파괴현상에 대한 연구는 재해 원인을 분석하고 안전대책을 수립하기 위한 측면에서 대단히 중요하며, 지금까지 많은 연구가 행하여져 오호 있다 프랙탈기하학에 대한 연구는 Mandelbrot/sup l)/에 의하여 제안되어 20년 정도의 짧은 기간임에도 불구하고 여러 분야의 자연현상을 모델화하기 위하여 다양하게 발표가 되고 있다. 프랙탈 특성은 자연현상의 불규칙한 변화를 정량적으로 나타내기 위한 프랙탈차원으로 평가된다 프랙탈차원은 파면 및 균열의 불규칙성을 정량화함으로써 균열수명을 보다 더 정확히 예측하는데 적용될 수 있다.(중략)

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Stochastic Remaining Fatigue Life Assessment Considering Crack Inspection Results (균열 검사 결과를 고려한 선체 잔류 피로 수명의 확률론적 예측)

  • Park, Myong-Jin;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.1
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    • pp.1-7
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    • 2020
  • In general, an inspection schedule is established based on the long-term fatigue life during the design stage. However, in the design stage, it is difficult to clearly identify the uncertainty factors affecting long-term fatigue life. In this study, the probabilistic fatigue life assessment was conducted in accordance with the methodology of DNV-GL. Firstly, The initial crack distribution estimated through the initial crack propagation analysis was updated by reflecting the results of crack inspection. Secondly, the updated crack distribution was compared with the initial crack distribution, and the probability of failure was updated with the effect of crack inspection.

Reliability Assessment of Fatigue Crack Propagation using Response Surface Method (응답면기법을 활용한 피로균열진전 신뢰성 평가)

  • Cho, Tae Jun;Kim, Lee Hyeon;Kyung, Kab Soo;Choi, Eun Soo
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.723-730
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    • 2008
  • Due to the higher ratio of live load to total loads of railway bridges, the accumulated damage by cyclic fatigue is significant. Moreover, it is highly possible that the initiated crack grows faster than that of highway bridges. Therefore, it is strongly needed to assess the safety for the accumulated damage analytically. The initiation and growth of fatigue-crack are related with the stress range, number of cycles, and the stiffness of the structural system. The stiffness of the structural system includes uncertainties of the planning, design, construction and maintenance, which varies as time goes. In this study, the authors developed the design and risk assessment techniques based on the reliability theories considering the uncertainties in load and resistance. For the probabilistic risk assessment of crack growth and the remaining life of the structures by the cyclic load of railway and subway bridges, response surface method (RSM) combined with first order second moment method were used. For composing limit state function, the stress range, stress intensity factor and the remaining life were selected as input important random variables to the RSM program. The probabilities of failure and the reliability indices of fatigue life for the considered specimen under cyclic loads were evaluated and discussed.

Estimation of Fatigue Life of Reinforced Asphalt Pavement Overlay against Reflection Cracking due to Flexural Fracture (보강 덧씌우기 아스팔트 포장의 휨파괴에 의한 반사균열 피로수명 추정)

  • Doh, Young-Soo;Kim, Kwang-Woo
    • International Journal of Highway Engineering
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    • v.2 no.4 s.6
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    • pp.101-109
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    • 2000
  • This study was performed to estimate fatigue life of polymer-modified and reinforced overlay asphalt mixtures with respect to reflection cracking in asphalt overlay pavement. In order to achieve the goal, the expedited reflection cracking test method was developed and applied to various mixtures and the results were compared one another with respect to the resistant characteristics of reflection cracking. The theoretical prediction equation of fatigue life for each mixture was suggested based on statistical analysis of experimental test results in the flexural failure mode. Since coefficients of correlation between estimated values and measured values were very high ($r^2=0.95$ or higher), the prediction model can be used for relative comparison of various pavement overlay choices to be used in the field.

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Study for Progress Rate of Standard Deviation of Irregularity Based on Track Properties for the Railway Track Maintenance Cycle Analysis (궤도 유지보수 주기 예측을 위한 구간 특성에 따른 궤도틀림 표준편차 진전정도 분석)

  • Jeong, Min Chul;Kim, Jung Hoon;Lee, Jee Ha;Kang, Yun Suk;Kong, Jung Sik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.3
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    • pp.31-40
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    • 2012
  • The irregularity of railway track affects not only the comfort of ride such as noise or vibration but also the safety of train operation. For this reason, it is an interesting research area to design a reliable and sustainable railway track system and to analyze the train movement mechanism based on systematic approaches considering reasons of track irregularity possible in a specific local environment. Irregularity data inspected by EM-120, an railway inspection system in Korea includes unavoidable incomplete and erratic information, so it is encountered lots of problem to analyse those data without appropriate pre-data-refining processes. In this research, for the efficient management and maintenance of railway system, progress rate of standard deviation of irregularity is quantified. During the computation, some important components of railways such as rail joint, ballast, roadbed, and fastener have been considered. Probabilistic distributions of irregularity growth with respect to time are computed to predict the remaining service life of railway track and to be adapted for the safety assessment.

A Study on the Application of Pre-Indentation Technique for Fastener Hole Model (FASTENER HOLE 모델의 대한 예비압입 적용 연구)

  • Hwang,Jeong-Seon;Jo,Hwan-Gi
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.9
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    • pp.26-31
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    • 2003
  • Aging aircraft accumulates widespread fatigue damage commonly referred to as multiple site damage(MSO). For ductile material such as 2024-T3 aluminum, MSO may lower the service life below that which is predicted by conventional fracture mechanics. The present paper is concerned with the fatigue life extension by pre-indentation technique for thin 2024-T3 aluminum plate to decelerate the crack propagation rate in the panels with MSO. The panel with fastener holes can be simply modelled by Hole/Slot type Middle-Tension specimen. Results of fatigue testing show significantly improving failure cycles from 10 to 40 times. This retardation effect is decreased by increasing the loading level in the constant amplitude loading. In the sense of retardation mechanism, the crack propagation rate is gradually attenuated by entering the indentation mark and maintains at the lowest value for a long period after the edge of crack passes the center of indentation area.

Analysis for Defect Evaluation of Pipes in Nuclear Power Plant (원전 배관의 결함 평가를 위한 해석)

  • Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3121-3126
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    • 2013
  • The integrity evaluation of pipes in nuclear power plant are essential for the safety of reactor vessel, and integrity must be assured when flaws are found. Accurate stress intensity analyses and crack growth rate data of surface-cracked components are needed for reliable prediction of their fatigue life and fracture strengths. Fatigue design and life assessment are the essential technologies to design the structures such as pipe, industrial plant equipment and so on. The effect of crack spacing on stress intensity factor K values was studied using three-dimensional finite element method (FEM). For the case of cylinder under internal pressure, a significant increase in K values observed at the deepest point of the surface crack. Also, this paper describes the fatigue analysis for cracked structures submitted to bending loads.

A Study on the Condition Diagnosis for the Stator Coil of Traction Motor by Transient Surge (과도서지에 의한 견인전동기 고정자 코일의 상태진단 연구)

  • 박현준;장동욱;김길동;최종선;김정수
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.3
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    • pp.247-252
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    • 2003
  • Aging and failure of motor insulation depend on the stresses imposed on it. The insulation life time depends on the severity of the stresses. The electrical aging by transient surge is very important to traction motor in EMU(electric multiple unit). This paper presents the insulation characteristics of stator coil by transient surge from inverter. There are several nondestructive tests available for checking the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of leakage current, dielectric loss(tan $\delta$), capacitance, polarization index(PI) and partial discharge. The method of diagnosis is able to analyze the aging condition and predict the life of the traction motor in EMU.