• Title/Summary/Keyword: 주축해석

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Static and Dynamic Weak Point Analysis of Spindle Systems Using Bending Curve (굽힘곡선을 이용한 공작기계 주축의 정적 동적 취약부 규명)

  • 이찬홍;이후상
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.188-193
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    • 1998
  • This paper describes static and dynamic weak point analysis of spindle systems to eliminate high concentrated bending point on spindle and improve total stiffness of spindle systems. The weak point analysis is based on the evaluation of bending curves of spindles. For static weak point analysis the bending curve is derived from static deflection curve and for dynamic weak point analysis it is derived from the mode shape curves in consideration of the transfer function at exciting point. The validity of the weak point search methodology is verified by comparison of the static deflection, the natural frequency and the dynamic compliance between the original and the improved spindle.

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Dynamic Analysis of External Cylindrical Grinding Considering Spindle and Workpiece Vibrations (연삭숫돌 주축 및 공작물 회전체 진동을 고려한 원통 연삭 가공의 동특성 해석)

  • 최상현;김덕현;안유민
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.192-198
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    • 2000
  • This paper presents multi degree analysis of self-exited vibration of grinding system including spindle and workpiece rotational effect. The governing equations are derived by applying the finite element method to structure of spindle and workpiece rotor and by estimating the grinding force. Vibration analysis is carried out for external cylindrical plunge grinding. Displacement of workpiece and grinding force is simulated with machining time. Using this model, effects of characteristics of spindle bearing and major grinding conditions on chatter growth rate are predicted. Some of results are compared with those of other previous model and show good agreements.

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Structural Characteristics Analysis System "SpindleX" for Machine-Tool Spindle System (공작기계 주축계의 구조특성 해석시스템 SpindleX)

  • 김석일;조재완;이원재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1016-1020
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    • 2000
  • In this study, a structural characteristics analysis system for motor-integrated high-speed spindle systems, “SpindleX”, is developed based on the Timoshenko theory and the multi-layered finite element method. Since “SpindleX” has the various analysis modules related to static deflection analysis, modal analysis, frequency response analysis, unbalance response analysis and so on, it is useful in performing systematically and quantitatively the design and evaluation processes of spindle system under the windows GUI environment. Also, to enhance the user-friendliness, “SpindleX” possesses the various additional functions such as the DXF file interface for auto-importing the shape and geometric data of spindle system from the DXF file, the bearing database for auto-importing the mechanical properties and geometric data of bearing by the bearing number, and the graphical visualization for certificating the imported and analysed data of spindle system.

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The Static and Dynamic Analysis of a 45,000rpm Spindle for a Machine Tool and Evaluation of Its Stiffness (공작기계용 45,000rpm 주축의 정.동적 해석과 강성평가)

  • Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.422-426
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    • 2011
  • The spindle system is very important unit for the product accuracy in machine tools. A spindle system is designed by using the angular contact ceramic ball bearings, built-in motor, oil-air lubrication method and oil jacket cooling method. The static and dynamic analysis and stiffness evaluation of 45,000rpm spindle for machine tool has been investigated. Using a finite element method, we obtained some analyzed a static and dynamic characteristics of a spindle, such as natural frequency, harmonic analysis and we got the value of compliance through it. We evaluated stiffness by taking the inverse this value. A 45,000rpm spindle is successfully developed using the results.

Design of a Magnetic Bearing System for a High Speed Grinding Spindle (연삭기용 자기베어링 주축계의 고속화에 관한 연구)

  • 박종권;노승국;안대균
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.233-243
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    • 1998
  • The demand of high speed machining is increasing due to the high speed cutting and grinding provides high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting or grinding. This paper describes a design process of an active magnetic bearing system for a high speed grinding spindle with power 5.5kW and maximum speed 60,000rpm. Magnetic actuators are designed by the magnetic circuit theory considering static load condition, and examined with FEM analysis. Dynamic characteristics are also considered, such as bandwidth, stiffness, natural frequency and static deflection. System characteristics are simulated with a rigid rotor model.

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Statistical Analysis of Draupner Wave Data (Draupner 파랑자료의 통계적 해석)

  • Kim, Do Young
    • Journal of Ocean Engineering and Technology
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    • v.33 no.3
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    • pp.252-258
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    • 2019
  • In this paper, the time history of the surface elevation measured at the Draupner platform in the North Sea in 1995 is used to examine the statistical characteristics of the wave data. The wave statistics for 48 surface measurements, which contain three freak wave occurrences, are summarized. The quartiles, boxplots, correlations, and pair plots of 15 variables, along with the abnormality index, are presented. The kurtosis and skewness of the surface elevation are two variables that are highly correlated with the abnormality index, which defines freak waves. Principal coordinate analysis showed that the direction of the changes in the abnormality index agreed with the changes in the kurtosis and skewness. In addition, various wave heights, except the maximum wave height, showed a similar direction for the height changes, and various wave periods showed a similar direction for the period changes. Based on the correlations and PCA analysis, the kurtosis and skewness of the surface profiles are the two most important variables to predict the abnormality index.

Directional and Orthogonal Effects of Seismic Loads on Design Member Forces (설계부재력에 대한 지진하중의 방향 및 직교성 영향)

  • Ko, Dong-Woo;Jeong, Seong-Wook;Lee, Han-Seon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.9 no.3 s.43
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    • pp.51-58
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    • 2005
  • Many RC building structures of multiple uses constructed in Korea have the Irregularities of torsion and soft story at bottom stories simultaneously. Seismic design codes generally require dynamic analysis and to take into account the effect or earthquake excitations in the orthogonal direction using the approximate methods of 100/30 and SRSS for type of building structures. And ail buildings should be designed to be safe in any direction of earthquake input. But, most of designers have difficulty in considering the orthogonal and directional effect of earthquake. The objective of the study stated herein is to verily 1) the effect of the choice of the reference axes on the seismic design member forces by comparing the analytical results on member forces using the principal axes suggested by Wilson and the global axes generally adopted in design office, 2) the validity or the 100/30 and SRSS methods by comparing the member forces obtained through linear elastic time history analysis with those obtained through using response spectrum analysis and 100/30 (or SRSS) methods. Based on the observations on the analytical results, it is concluded as follows; 1) The values of member forces by principal axes can be about $15\%$ smaller than those by the global axes in the example structure. 2) Though the values of member forces given by time history analysis are generally within the peak values predicted by 100/30 and SRSS methods, many member force vectors $(P,\;M_y,\;and\;M_z)$ by lime history analysis were located outside the boundaries predicted by the approximate method such as the 100/30 method.

Fast VQ Codebook Design by Sucessively Bisectioning of Principle Axis (주축의 연속적 분할을 통한 고속 벡터 양자화 코드북 설계)

  • Kang, Dae-Seong;Seo, Seok-Bae;Kim, Dai-Jin
    • Journal of KIISE:Software and Applications
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    • v.27 no.4
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    • pp.422-431
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    • 2000
  • This paper proposes a new codebook generation method, called a PCA-Based VQ, that incorporates the PCA (Principal Component Analysis) technique into VQ (Vector Quantization) codebook design. The PCA technique reduces the data dimensions by transforming input image vectors into the feature vectors. The cluster of feature vectors in the transformed domain is bisectioned into two subclusters by an optimally chosen partitioning hyperplane. We expedite the searching of the optimal partitioning hyperplane that is the most time consuming process by considering that (1) the optimal partitioning hyperplane is perpendicular to the first principal axis of the feature vectors, (2) it is located on the equilibrium point of the left and right cluster's distortions, and (3) the left and right cluster's distortions can be adjusted incrementally. This principal axis bisectioning is successively performed on the cluster whose difference of distortion between before and after bisection is the maximum among the existing clusters until the total distortion of clusters becomes as small as the desired level. Simulation results show that the proposed PCA-based VQ method is promising because its reconstruction performance is as good as that of the SOFM (Self-Organizing Feature Maps) method and its codebook generation is as fast as that of the K-means method.

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Development of a tool to automate finite element analysis of a spindle system of machine tools (공작기계 주축 시스템의 유한요소해석 자동화를 위한 툴 개발)

  • Choi, Jin-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2350-2355
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    • 2015
  • A tool was developed in this research for automation of one-dimensional finite element analysis (1D FEA) for design of a machine tool spindle system composed mainly of a shaft and bearings. As it is based on object-oriented programing, it uses the objects of a CAD system. It requires minimum data to be input to define the spindle system such as shaft cross-sections and bearing stiffness. Then, it automatically generates the geometric model based on the data and then, converts it into the FE model of 1D beams and springs. The graphic user interfaces developed allow a user to interact with the tool. This tool can be applied to identification of a near optimal design of the spindle system in minimum time and efforts by automating the FEA process with numerous design changes.