• Title/Summary/Keyword: 주축진동

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Quantitative Analysis and Mathematical Model for Spindle Vibration of the End-Milling by Design of Experiment (실험계획법을 이용한 엔드밀 가공시 주축 진동에 대한 정량적 분석 및 수학적 모형)

  • Park, Heung-Sik;Lee, Sang-Jae;Bae, Hyo-Jun;Jin, Dong-Kyu;Kim, Young-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.37-42
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    • 2004
  • End-milling have been widely used in aircraft, automobile part and moulding industry. However, various working factors such as spindle speed, feed rate and depth of cut in end-milling have an effect on spindle vibration. There it is demanded the quantitative analysis of spindle vibration in order to get the optimum surface roughness. This study was carried out to analyze an influence of working factors on spindle vibration by design of Experiment. The results are shown that mathematical model of regression equation for an influence of working factors on vibration acceleration of spindle in end-milling by regression analysis is presented.

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Reducing bi-directional response of SDOF building by new type Tuned Liquid Damper (새로운 형태의 동조액체댐퍼에 의한 단자유도 건물의 양방향 응답제어)

  • Lee, Hye-Ri;Min, Kyung-Won
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.778-782
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    • 2010
  • 본 논문에서는 TLD와 TLCD를 사용한 하나의 액체 감쇠기를 이용하여 건물의 양방향 응답 제어를 연구하였다. 초고층 건물이 풍하중을 받을때는 풍방향과 풍직각방향으로 진동하여 두 개의 댐퍼를 필요로 한다. 이 논문에서 제안된 댐퍼는 건물의 양방향 응답을 하나의 감쇠기로 제어할 수 있다는 장점이 있다. 이 댐퍼의 TLCD는 건물의 주축방향으로 TLD는 주축으로 직각되는 다른 방향으로 거동을 하게 된다. 실험을 통해 양방향 감쇠기를 사용하여 건물의 양방향 응답제어를 증명하였다. 첫 번째로 양방향 감쇠기에 의한 건물의 응답제어를 알기 위한 진동대 실험을 실시하였다. 진동대 가속도를 입력으로 하고 단자유도 건물의 가속도를 출력으로 하는 전달함수를 통해 결과를 나타내었다. 실험 결과 이 연구에서 제안된 감쇠기는 단자유도 건물의 양방향 응답을 제어하였고, 비틀림 응답도 제어 하였다.

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Static and Dynamic Analysis and Optimization Design of 40,000-rpm High-Speed Spindle for Machine Tools (공작기계용 40,000rpm 고속주축의 정·동적 해석과 최적설계에 관한 연구)

  • Kim, Dong Hyeon;Lee, Choon Man;Choi, Hyun Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.105-111
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    • 2013
  • The spindle is the main component in machine tools. The static and dynamic characteristics of the spindle directly affect the machining accuracy of workpieces. The characteristics of the spindle depend on the shaft size, bearing span, built-in motor location, and so on. Therefore, the appropriate selection of these parameters is important to improve the spindle characteristics. This paper presents the analysis of the static and dynamic characteristics and optimization design of a 40,000-rpm high-speed spindle. Statistical analysis for optimization and finite element analysis were performed. This study uses the response surface method to optimize the objective function and design factors. The targets are the natural frequency and displacement. The design factors are the shaft length, shaft diameter, bearing span, and motor location. The optimized design provides better results than the initial model, and these results are expected to improve the static and dynamic characteristics of the spindle.

구조물의 내부공진에 대하여

  • 장서일
    • Journal of KSNVE
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    • v.7 no.1
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    • pp.20-29
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    • 1997
  • 내부공진은 2자유도계 이상의 다양한 비선형 시스템에 존재할 수 있으며 모드 사이의 진동에너지의 교환의 원인이 된다. 위에서 설명한 흡진기의 경우처럼 그 시스템의 동작에 필수적인 요소가 되기도 하며 직사각형 평판의 경우처럼 선형이론 으로는 예측불가능한 진폭변조된 진동을 유발하기도 한다. 이론적인 해석의 결과 다양한 분기와 여러가지 형태의 해를 가지며, 특히 주기적 정상해와 혼돈적인 해를 갖는 것이 밝혀졌다. 이러한 주기적 정상해는 구조물에 따라 여러 가지 형태로 나타 나며 평판의 경우는 진폭변조된 움직이는 파형으로, 본문에서는 언급하지 않았지만 현의 경우는 타원의 퀘적의 크기와 주축의 방향의 변화로 나타난다. 이러한 다양한 해들은 구조물의 종류와 형상에 따라 다른 형태로 나타나며 향후 연구의 대상이라 생각되어진다.

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Dynamic Analysis of External Cylindrical Grinding Considering Spindle and Workpiece Vibrations (연삭숫돌 주축 및 공작물 회전체 진동을 고려한 원통 연삭 가공의 동특성 해석)

  • 최상현;김덕현;안유민
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.192-198
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    • 2000
  • This paper presents multi degree analysis of self-exited vibration of grinding system including spindle and workpiece rotational effect. The governing equations are derived by applying the finite element method to structure of spindle and workpiece rotor and by estimating the grinding force. Vibration analysis is carried out for external cylindrical plunge grinding. Displacement of workpiece and grinding force is simulated with machining time. Using this model, effects of characteristics of spindle bearing and major grinding conditions on chatter growth rate are predicted. Some of results are compared with those of other previous model and show good agreements.

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오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 진동특성에 관한 연구

  • 이용희;김석일;하재용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.846-851
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    • 1995
  • A motor-integrated high-speed spindle system with .psi. 65*25, 000rpm is modeled for analytical and experimental studies related to the dynamic characteristics. And the systematic and rational identification processes for evaluating the material properties of spindle and built-in motor is introduced. The impulse excitation method is applied for the experimental model testing, and the dynamic characteristics of test model is theoretically analysed by using the finite element method based on Timoshenko theory. Especially, the experimental and theoetical results reveal that the test model under the required operational conditions has no critical problem for dynamic characteristics.

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Dynamic Characteristics Analysis of a Machine-Tool Spindle System (공작기계 주축계의 진동특성해석에 관한 연구)

  • Kim, Seok-Il;Gwak, Byeong-Man;Lee, Hu-Sang;Jeong, Jae-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.57-68
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    • 1991
  • In this study, to analyse the dynamic characteristics of a machine-tool spindle system, the spindle is mathematically represented by a Timoshenko beam including the internal damping of beam material, and each bearing by four bearing coefficients; stiffness and damping coefficients in moment and radial directions. And the dynamic compliance of the system is calculated by introducing the transfer matrix method, and the complex modal analysis method has been applied for the modal parameter identification. The influence of the bearing coefficients, material damping factor and bearing span on the dynamic characteristics of the system is parametrically examined.

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Selecting Position of Bearings to Improve Dynamic Characteristics of A High-speed Milling Spindle (고속 주축의 진동 특성 향상을 위한 베어링의 위치 선정)

  • Lim J.S.;Hwang Y.K.;Lee W.C.;Lee C.M.;Chung W.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.865-868
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    • 2005
  • This paper presents analysis of dynamic characteristics of a high-speed milling spindle with a built-in motor. The spindle system with a built-in motor can be used to simplify the structure of machine tools. to improve tire machining flexibility of machine. tools, and to perform the high speed machining. In this system the shaft is usually assumed as a rigid rotor. In the spindle system design, it is very important to improve modal characteristics, and modal analysis is performed in the first place. Therefore in this paper, on the assumption that supporting bearings of spindle was selected most suitable condition, analyzed dynamic characteristics of a high-speed spindle according to its position. Optimal design was applicated to select most suitable position of bearings. Considered tile mass and stiffness effects of the built-in motor's rotor are analyzed by numerical method. The result shows the natural frequency of 1st bending mode of spindle.

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Distribution of vibration signals according to operating conditions of wind turbine (풍력발전기 운전환경에 따른 진동신호 분포)

  • Shin, Sung-Hwan;Kim, SangRyul;Seo, Yun-Ho
    • The Journal of the Acoustical Society of Korea
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    • v.35 no.3
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    • pp.192-201
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    • 2016
  • Condition Monitoring System (CMS) has been used to detect unexpected faults of wind turbine caused by the abrupt change of circumstances or the aging of its mechanical part. In fact, it is a very hard work to do regular inspection for its maintenance because wind turbine is located on the mountaintop or sea. The purpose of this study is to find out distribution patterns of vibration signals measured from the main mechanical parts of wind turbine according to its operation condition. To this end, acceleration signals of main bearing, gearbox, generator, wind speed, rotational speed, etc were measured through the long period more than 2 years and trend analyses on each signal were conducted as a function of the rotational speed. In addition, correlation analysis among the signals was done to grasp the relation between mechanical parts. As a result, the vibrations were dependent on the rotational speed of main shaft and whether power was generated or not, and their distributions at a specific rotational speed could be approximated to Weibull distribution. It was also investigated that the vibration at main bearing was correlated with vibration at gearbox each other, whereas vibration at generator should be dealt with individually because of generating mechanism. These results can be used for improving performance of CMS that early detects the mechanical abnormality of wind turbine.

드릴비트 파손 검출에 적합한 센서 및 그 신호 특성

  • 김선호;목원성이;송준엽;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.79-82
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    • 1993
  • 본 연구는 드릴가공중 발생하는 드릴비트(Drill Bit)의 파손검출에 적합한 센서를 선택하고, 드릴비트 파손시 나타나는 센서신호의 특성에 대한 연구를 수행했다. 연구결과 이송축 전류신호 및 주축진동신호가 절삭시 나타나는 Power 및 진동의 특성을 잘 나타내고 있으며, 드릴비트의 파손을 판단할 수 있는 특징의 보완적 요소가 강하다는 결론을 얻었다.

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