• Proceedings of the Korean Radioactive Waste Society Conference
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• 2005.11a
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• pp.163-170
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• 2005

가압경수로형 사용후핵연료 처분용기에 대한 개념설계 및 안전성분석이 완료되어 이를 상용화하기 위한 단계로서 처분용기의 국내 제작성을 분석하였다. 용기의 내부구조물 제작성 확인을 위하여 실규모 용기의 직경 1/2, 길이 1/5인 소규모 용기를 설계하였다. 직경에 비해 길이가 크게 줄어 주조시 예상되는 사용후핵연료 바스켓의 변형을 관찰하기에는 적합하지 알았으나 이에 대한 문제는 향후 용기 규또를 확대하며 해결하여야 할 것으로 판단되었다. 용기의 제작 공정에 대해 검토하고 절차를 수립하였다 처분용기 내부구조물은 주조를 통해 제작할 계획이며. 이를 위한 주형틀 개념을 제시하였다. 개념설계 된 소규모 용기에 대해 구조 해석을 수행하고, 구조 해석 견과로부터 시험용기의 강도 시험을 위한 시편 채취 위치를 선정하였다. 용기 제조 후 시험 방안을 수립하였다.

• Journal of Korea Foundry Society
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• v.28 no.4
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• pp.190-194
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• 2008

Thin-walled die casting of aluminum notebook computer housing with less than 1mm thickness was investigated by using computational solidification simulation and actual casting experiment. Three different types of gate design, finger, tangential and split type, were used and the results showed that sound thin-walled die casting was possible with tangential and split type gating design because those gates allowed aluminum melt flowed into the thin-wall cavity uniformly and split type gating system was preferable gating design than tangential type at the point of view of soundness of casting and distortion generated after solidification. Also, solidification simulation agreed well with the actual die-casting and the casting showed no casting defect and distortion.

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.05a
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• pp.43.1-43.1
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• 2009

다이캐스팅과 같이 가압 사출방식을 이용한 제품 성형 공정에서 관심의 대상이 되어왔던 연구 주제 중 하나는 어떻게 하면 금형 내에 충진되는 용탕의 유동을 층류성으로 제어할 수 있을까 하는 문제이다. 그러나 다이캐스팅 공정에서 일반적인 용탕의 사출속도로는 그 유동 특성을 제어하기가 거의 불가능하다. 이러한 사출속도의 설정 및 게이트의 형상설계를 하는데 있어서 대부분 경험적인 자료를 이용하고 있어 공정의 효율성을 극대화하고 있지 못한 실정이다. 본 연구에서는 용융 마그네슘합금이 금형내에 충진 될 때 유체의 유입속도 및 탕구형상이 유동에 미치는 영향을 전산유체역학을 이용하여 충진 및 응고해석을 하였고, 예견되는 제품의 결함 및 결함제어 가능성을 진단함으로써 개선방안을 제안하고 최종적으로 금형설계 제작에 반영하여 실제 주조된 제품을 해석결과와 비교하였다. 또한, 본 연구에서 주조된 전자기부품의 미세조직을 관찰하고, 인장강도 및 파괴 특성을 관찰 하였다. 실험결과 빠른 응고속도에 따른 조직의 미세화 효과로 항복강도, 인장강도 그리고 경도 특성이 우수하게 관찰되었다.

• Journal of the Korean Society of Industry Convergence
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• v.26 no.5
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• pp.945-952
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• 2023

In this study, the sand casting process was applied to design the gating system and perform casting simulation in order to domestically produce the submarine mast cover. Based on simulation results, casting experiments were conducted to produce a soundness prototype. The design concept of the mast cover's gating system was based on the design of bell casting. By arranging eight tower-type gates in a circle at 45° intervals, the flow of melt flowing into each gate was uniform and did not mix with each other, and the velocity of melt was also uniform. The mast cover made of Ni-Al-Bronze alloy has no unfilled parts. However, small porosities and flow marks occurred on the surface in several places. Yield strength and ultimate tensile strength are 279.3 MPa and 675.7 MPa, respectively, and elongation is 21.2%.

• The Journal of the Korea Contents Association
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• v.7 no.12
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• pp.66-73
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• 2007

The Jewelry-relation industry is being placed in the crises which are serious with depression of domestic market, design development and a major force absence also high labor cost charge. The consumers have the value of the price preparation maximum and product differentiation which they want. The Jewelry CAD and RP equipment shorten cost of production enterprise which depended hand-metal work provided for the various design and a rapid new product. But until now, it was necessary to the original work of best condition casting vacuum cycle as difficult with direct casting of synthetic resin from RP equipment. I intend to imply significance about through the CAD and RP equipment application result with it analyses, after jewelry CAD and RP work applicable to direct casting will be possible and able to through the casting vacuum cycle produce the product which is suitable in the original production. Through the this paper jewelry secures a quality improvement of the product and discrimination characteristic being various competitive power of design and provide a new base in product production.

• Journal of Conservation Science
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• v.31 no.2
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• pp.95-104
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• 2015

Excavated archaeological cast iron objects in improper storage are quickly corroded and disintegrated into block and powder finally. Hence desalination treatment which is a way of removing internal corrosive factors, especially chloride ion, is an important process. But desalination is often omitted or objects are dehydrated by alcohol because the destruction of objects could occur during desalting. Although current desalting methods mostly use an aqueous alkali solution, $OH^-$ ions of water could accelerate corrosion and broaden internal cracks cause of high surface tension. Therefore this study experimented desalting using ethyl alcohol, which is low surface tension, to investigate an effect of desalination. As a result, desalting using ethyl alcohol showed the similar or more effective results of desalting using water. In addition, as aspects of desalting safety, ethyl alcohol desalting method was smaller destruction of objects and extraction of Fe from the objects than the aqueous alkali solution. However, this study explored the possibility of desalting methods using organic solvent in fieldwork, so the results would provide basic date for making the safe and effective desalting method for archaeological cast iron objects through further experiments.

• Journal of Korea Foundry Society
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• v.42 no.1
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• pp.3-11
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• 2022

In this study, the parameters on the shrinkage defect of HR3C alloy was secured through computer simulation research, and the ingot mold with greater than 85% of sound area was designed and manufactured. Moreover, the optimized coagulation was proposed at design stage through computer simulation and test was performed upon ingot manufactured. After the test, the defect pattern was analyzed through cutting and non-destructive inspection to verify the parameter and ingot mold design. Based on the verification results, shrinkage defect parameters such as Niyama, Feed Efficiency, and Hot Tear Intensity of HR3C Alloys were obtained. In addition, through the secured parameters, a plan for designing ingot mold with a Non-defect area of 85% or more was secured.

• Journal of Korea Foundry Society
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• v.32 no.2
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• pp.65-74
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• 2012

In this paper, we present the results of our studies on optimal die design towards development of a vacuum die casting process to fabricate fuel cell bipolar plate with micro-channel array. Cavity and overflow shape is designed by computational filling analysis of MAGMA soft. Optimal die design consists of seven overflows at the end of cavity and three overflows at each side wall of cavity. The molten metal that passed the gate and reached the side wall flowed into the side overflow, no turbulent flow occurred, and the filling behavior and velocity distribution were uniform. In addition, partially solidified molten metal passing through the channel was perfectly eliminated by overflow without back-flow. When vacuum pressure, injection speed of low and high region was 300 mbar, 0.3 m/s and 2.5 m/s respectively with Silafont 36 die casting alloy, sound sample without casting defects was obtained. The experimental results are nearly consistent with simulation results.

• Journal of Korea Foundry Society
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• v.33 no.5
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• pp.204-209
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• 2013

The family mold casting have advantages which are able to make products with different shapes and dimensions simultaneously in a single mold. In this study, the design of the 4 cavity rotor family mold was used by "Anycasting" software, the defects occurred during die casting were predicted and suggested the best optimization conditions for sound products. The result of the experiment were that the optimum overflow design was needed for gas emission and control of residual oxides. It was clear that the defects positions formed by diecasting were agreed with nearly them predicted by simulation.

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.05a
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• pp.42.2-42.2
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• 2009

연속주조공정에서 용강의 통로, 산화방지 및 유체 흐름을 용이하게 하는 역할을 하는 다공성 노즐(porous nozzle)은 용강과의 직접적인 접촉으로 인한 화학 반응 및 용강의 침투현상을 방지하기 위해 불활성 가스를 주입하여 청정강을 제조하는데 이용된다. 공정 중 노즐 막힘으로 인한 배압상승과 열충격에 의한 크랙(crack) 발생이 문제되고 있으며 신뢰성 향상 연구가 요구되고 있다. 따라서 본 연구에서는 기공크기와 기공분포가 고온안정성 및 내열충격성에 미치는 영향을 알아보고, 내구성 시험 및 고장분석을 통하여 노즐의 신뢰성 향상 방안을 고찰 하였다. 기공을 제어한 시편을 제조하여 기공분포에 따른 고온안정성을 확인하기 위해 실제 사용 조건인 용강온도($1550^{\circ}C$)와 보다 높은 온도($1700^{\circ}C$)에서 각각 고온 시험을 수행하였다. 열충격을 스트레스 인자로 한 내구성 시험을 수행한 후 고장원인을 분석하였으며 열화정도를 확인하기 위해 열처리 온도에 따른 차압 및 굽힘 강도 변화를 비교하였다. 또한 결정상 분석을 통해 온도에 대한 상변화를 확인하였고, 시편의 표면 및 파단면의 미세구조 분석을 통해 크랙 발생여부를 확인하였다. 다공성 노즐의 기공분포가 균일 할수록 고온안정성 및 내열충격성이 향상됨을 확인하였고, 이를 통해 Porous Nozzle의 열화원인으로 판단되는 기공 크기 및 분포에 따른 크랙 발생에 대해 열응력 고찰을 수행하였다.