• Title/Summary/Keyword: 주조물

Search Result 238, Processing Time 0.025 seconds

Study on the Casting Technology and Restoration of "Sangpyong Tongbo" (상평통보 주조와 복원기술연구)

  • Yun, Yong-hyun;Cho, Nam-chul;Jeong, Yeong-sang;Lim, In-ho
    • Korean Journal of Heritage: History & Science
    • /
    • v.47 no.4
    • /
    • pp.224-243
    • /
    • 2014
  • This study examined the materials and casting technology(cast, alloy, etc.) used in the manufacturing of bronze artifacts based on old literature such as Yongjae Chonghwa, Cheongong Geamul, and The Korea Review. In the casting experiment for restoration of Sangpyong Tongbo, a bronze and brass mother coin mold was made using the sand mold casting method described in The Korea Review. The cast was comprised of the original mold plate frame, wooden frame, and molding sand. Depending on the material of the outer frame, which contains the molding sand, the original mold plate frame can be either a wooden frame or steel frame. For the molding sand, light yellow-colored sand of the Jeonbuk Iri region was used. Next, the composition of the mother alloy used in the restoration of Sangpyong Tongbo was studied. In consideration of the evaporation of tin and lead during actual restoration, the composition of Cu 60%, Zn 30%, and Pb 10% for brass as stated in The Korea Review was modified to Cu 60%, Zn 35%, and Pb 15%. For bronze, based on the composition of Cu 80%, Sn 6%, and Pb 14% used for Haedong Tongbo, the composition was set as Cu 80%, Sn 11%, and Pb 19%. The mother coin mold was restored by first creating a wooden father coin, making a cast from the wooden frame and basic steel frame, alloying, casting, and making a mother coin. Component analysis was conducted on the mother alloy of the restored Sangpyong Tongbo, and its primary and secondary casts. The bronze mother alloy saw a 5% increase in copper and 4% reduction in lead. The brass parent alloy had a 5% increase in copper, but a 4% and 12% decrease in lead and tin respectively. Analysis of the primary and secondary mother coin molds using an energy dispersive spectrometer showed that the bronze mother coin mold had a reduced amount of lead, while the brass mother coin mold had less tin. This can be explained by the evaporation of lead and tin in the melting of the primary mother coin mold. In addition, the ${\alpha}$-phase and lead particles were found in the mother alloy of bronze and brass, as well as the microstructure of the primary and secondary coin molds. Impurities such as Al and Si were observed only in the brass mother coin mold.

Experimental Study of Desalting Methods Using Ethyl Alcohol for Archaeological Cast Iron Objects (에틸알코올 용매를 이용한 주조철제유물의 탈염 실험 연구)

  • Lee, Hye Youn;Cho, Ju Hye
    • Journal of Conservation Science
    • /
    • v.31 no.2
    • /
    • pp.95-104
    • /
    • 2015
  • Excavated archaeological cast iron objects in improper storage are quickly corroded and disintegrated into block and powder finally. Hence desalination treatment which is a way of removing internal corrosive factors, especially chloride ion, is an important process. But desalination is often omitted or objects are dehydrated by alcohol because the destruction of objects could occur during desalting. Although current desalting methods mostly use an aqueous alkali solution, $OH^-$ ions of water could accelerate corrosion and broaden internal cracks cause of high surface tension. Therefore this study experimented desalting using ethyl alcohol, which is low surface tension, to investigate an effect of desalination. As a result, desalting using ethyl alcohol showed the similar or more effective results of desalting using water. In addition, as aspects of desalting safety, ethyl alcohol desalting method was smaller destruction of objects and extraction of Fe from the objects than the aqueous alkali solution. However, this study explored the possibility of desalting methods using organic solvent in fieldwork, so the results would provide basic date for making the safe and effective desalting method for archaeological cast iron objects through further experiments.

Analysis of Particulate Distribution Emitted from the Stack of the Casting Furnace near by Seashore (해안에 위치한 주조공장 용해로 스택에서 배출되는 입자상 오염물의 분포에 관한 분석)

  • 안시찬;이병규
    • Proceedings of the Korea Air Pollution Research Association Conference
    • /
    • 2001.11a
    • /
    • pp.209-210
    • /
    • 2001
  • 공장 굴뚝이나 차량과 같은 오염원에서 배출된 오염물질은 대기 중에서 확산과정을 거쳐 수용체(Receptor)에 도달하여 영향을 미치게 되는데, 확산을 결정하는 주요인자로는 오염물 배출조건 및 농도, 대기 기상조건, 주변지형조건, 오염물의 반응성 및 침착성 등이 있다. 대기환경 영향평가 및 대기질 관리성책수립 등을 위해서 복잡한 대기확산 과정을 거쳐서 수용체에 도달하는 오염물질의 농도에 대한 정량적인 값의 추정이 필요하다. (중략)

  • PDF

Determination of Lattice Parameters and Observation of Lattice Misfits on Rene 80 Cast Blades (Rene 80 주조블레이드에서 격자상수의 결정 및 격자어긋남의 관찰)

  • An, Seong-Uk
    • Analytical Science and Technology
    • /
    • v.6 no.5
    • /
    • pp.515-520
    • /
    • 1993
  • By the real use of Rene 80 cast blades at high temperature ${\gamma}^{\prime}$ precipitates in the matrix(${\gamma}$) mainly due to the operating temperature. These precipitates play main role for strenthening of the blades. Generally known that dislocation density increases due to ${\gamma}-{\gamma}^{\prime}$ mismatch by the generation and growth of the precipitates, because the lattice parameter of ${\gamma}^{\prime}$ is higher than that of ${\gamma}$. These lattice parameters of ${\gamma}$ and ${\gamma}^{\prime}$ are determined through the CBED(Convergent Beam Electron Diffraction) method by STEM(Scanning Transmission Electron Microscope) in this work. And also studied, whether and how much the dislocation density increases by the generation and growth of the precipitates.

  • PDF

Property of Ge, In Added Silver Alloy with Plastic Deformation (Ge, In 첨가 은합금 주조물의 가압성형에 따른 물성변화 연구)

  • Kim, Jun-Hwan;Song, Oh-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.11 no.5
    • /
    • pp.1547-1551
    • /
    • 2010
  • We newly propose the silver alloys of Ag-5wt%Ge-2.5wt%Cu(Ge1) and Ag-5wt%In-2.5wt%(In1) to overcome the tarnish and mechanically weak problems of the conventional sterling silver Ag-7.5wt%Cu (Cu1). We check the castability, surface color stability during process and wearing, and work hardening with plastic deformation of all three silver alloys. Our newly proposed silver alloys of Ge1 and In1 showed improved castability, anti-tarnish stability, and work hardening property compared to the conventional sterling silver, which implied that these alloys might be more appropriate for the high-end silver jewelry.

Uranium ingot casting method with Uranium deposit in a Pyroprocessing (사용후핵연료 파이로 공정 중 우라늄 전착물의 잉곳 제조 방법)

  • Lee, Yoon-Sang;Cho, Choon-Ho;Lee, Sung-Ho;Kim, Jeong-Guk;Lee, Han-Soo
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
    • /
    • v.8 no.1
    • /
    • pp.85-89
    • /
    • 2010
  • The uranium ingot casting process is one of the steps which consolidate uranium deposits produced by electrorefiner as an ingot form in a pryprocessing technique. This paper introduces new design concept of the ingot casting equipment and the performance test results of the lab-scale ingot casting equipment fabricated based on the design concept. Casting equipment produces the uranium ingot by pouring an uranium melt into a mold by tilting a melting crucible. Also it is equipped with a cup which is able to continuously feed uranium deposits into a melting crucible. The productivity could be significantly enhanced by introducing the continuous operation concept.

Effects of Fe and Cu Addition on the Microstructure and Tensile Properties of Al-Si-Mg Alloy for Compound Casting (복합주조용 Al-Si-Mg합금의 미세조직 및 인장성질에 미치는 Fe 및 Cu 첨가의 영향)

  • Kim, Jeong-Min;Jung, Ki-Chae;Kim, Chae-Young;Shin, Je-sik
    • Journal of Korea Foundry Society
    • /
    • v.41 no.1
    • /
    • pp.3-10
    • /
    • 2021
  • In the compound casting between the aluminum alloy and the cast iron, the iron component may be dissolved from the cast iron during the process and mixed into the aluminum melt, thereby forming various iron-containing intermetallic compounds and significantly deteriorating the tensile properties of the aluminum alloy. On the other hand, unlike Fe, which is added as an impurity, Cu is added to improve the mechanical properties of the aluminum alloy. In this study, the change in microstructure and tensile properties of aluminum alloys due to the addition of Fe and Cu was investigated. A large amount of iron-containing compounds such as coarse Al5FeSi phases were formed when the iron content was 1% or more, and the tensile properties were significantly reduced. In the case of the aluminum alloy to which Cu was added, an Al2Cu phase was additionally formed and the tensile strength was clearly improved.

Evolution of Mechanical Properties through Various Heat Treatments of a Cast Co-based Superalloy (주조용 코발트기 초내열합금의 열처리에 따른 기계적 특성 변화)

  • Kim, In-Soo;Choi, Baig-Gyu;Jung, Joong-Eun;Do, Jeong-Hyeon;Jung, In-Yong;Jo, Chang-Yong
    • Journal of Korea Foundry Society
    • /
    • v.38 no.5
    • /
    • pp.103-110
    • /
    • 2018
  • The effects of a heat treatment on the carbide formation behavior and mechanical properties of the cobalt-based superalloy X-45 were investigated here. Coarse primary carbides formed in the interdendritic region in the as-cast specimen, along with the precipitation of fine secondary carbides in the vicinity of the primary carbides. Most of the carbides formed in the interdendritic region were dissolved into the matrix by a solution treatment at $1274^{\circ}C$. Solutionizing at $1150^{\circ}C$ led to the dissolution of some carbides at the grain boundaries, though this also caused the precipitation of fine carbides in the vicinity of coarse primary carbides. A solution treatment followed by an aging treatment at $927^{\circ}C$ led to the precipitation of fine secondary carbides in the interdendritic region. Very fine carbides were precipitated in the dendritic region by an aging heat treatment at $927^{\circ}C$ and $982^{\circ}C$ without a solution treatment. The hardness value of the alloy solutionized at $1150^{\circ}C$ was somewhat higher than that in the as-cast condition; however, various aging treatments did not strongly influence the hardness value. The specimens as-cast and aged at $927^{\circ}C$ showed the highest hardness values, though they were not significantly affected by the aging time. The specimens aged only at $982^{\circ}C$ showed outstanding tensile and creep properties. Thermal exposure at high temperatures for 8000 hours led to the precipitation of carbide at the center of the dendrite region and an improvement of the creep rupture lifetimes.

A Study on the Effect of Inclusions on the Fatigue Life of Titanium Investment Castings (티타늄 정밀주조품의 피로수명에 미치는 개재물의 영향에 관한 연구)

  • Park, Yong-Kuk;Ret, P.L.;Kim, Jin-Gon
    • Journal of Korea Foundry Society
    • /
    • v.26 no.2
    • /
    • pp.85-91
    • /
    • 2006
  • Inclusions in Ti investment castings are generally known to have detrimental effects on the performance of the castings. However, actual inclusions are infrequent and hard to be located. As a result, it is extremely difficult to obtain sufficient amount of fatigue test specimens of titanium investment castings having inclusions in the gage section. Thus, in-depth research of the adverse influence of inclusions is also hindered. To address this problem, a new casting methodology of specimens containing hard alpha inclusions was developed in this study. To guarantee successful introduction of an inclusion and casting, a carefully designed mold with 8 legs and a special tool were employed. After solidification, castings were cut, and X-ray radiography determined that the inclusions were successfully incorporated into the castings. The castings were further prepared to obtain multiple test specimens and they were fatigue-tested consecutively. Fractography analysis confirmed that fatigue cracks initiated at the hard alpha inclusion. In a nonlinear regression model, the fatigue life can be modeled as an exponential function with a negative exponent of the cross-sectional area of an inclusion. The fatigue life of Ti specimens containing inclusions is inversely proportional to the cross-sectional area of an inclusion.

Maxillary anterior fixed implant prosthesis using customized nonprecious metal casting abutment: a case report (비귀금속 주조 맞춤형 지대주를 이용한 상악 전치부 임플란트 보철수복 증례)

  • Lee, Jae-In
    • Journal of Dental Rehabilitation and Applied Science
    • /
    • v.31 no.1
    • /
    • pp.50-59
    • /
    • 2015
  • It is hard to restore and manage anterior teeth esthetically and functionally; because of peri-implantitis, not only hard and soft tissue problem such as alveolar bone resorption and interdental papilla loss but also esthetic problem caused by metal abutment exposure can occur. This case presents patients using customized abutment made of Co-Cr alloy that can be made by conventional casting and compensate the shortcomings of prefabricated titanium abutments, and cement-retained prosthesis.