• Proceedings of the Korean Institute of Building Construction Conference
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• 2007.11a
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• pp.45-48
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• 2007

This study investigates mechanical properties of the concrete using coarse particle cement which is manufactured by the classifying process. The variable factors are 3 types of W/C such as 40, 50, and 60% and 5types of the replacement of the coarse particle cement such as 0, 25, 50, 75, and 100%. As the results, amount of SP agent to secure the target fluidity is gradually declined in accordance with increasing CC replacement. There is no special tendency for target air content, but setting time is delayed according to increasing CC content. The peak of the simple adiabatic temperature rise is gradually decreased in accordance with increasing CC content, and approach time to peak is slightly delayed. The compressive strength is comparatively delayed.

• Journal of the Korea Institute of Building Construction
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• v.10 no.4
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• pp.11-20
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• 2010

This study carried out a Mock-up test to apply Low-heat Cement (CF) that is adjusted to a fineness of $3,000\;{\pm}\;200\;cm^2/g$ by substituting Coarse particle Cement (CC) and fly ash with ordinary Portland Cement (OPC), then applied it on-site. The result of the test is as follows. The Mock-up test showed that the amount of admixture in CF increased SP agent and AE agent slightly more compared to OPC, while temperature history showed that the highest temperature of CF was around $6{\sim}10^{\circ}C$ lower than that of OPC. Compressive strength in CF was low compared to that of OPC, but the strength width became narrow at the age of 28 days, which is not considered to be significant. In on-site application, slump, air content and chloride content all satisfied the target values, while the temperature history showed that the highest temperature in the center by each cast was about $34^{\circ}C$ in the first cast, $42^{\circ}C$ in the second cast, and $39^{\circ}C$ in the third cast. Compressive strength of specimen for strut management showed low value compared to standard curing, but its strength was reduced at the age of 28 days.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2008.05a
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• pp.61-65
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• 2008

This study, having combined and displaced blast furnace slag("BS" hereinafter) known as admixture material that delays hydration reaction with coarse particle cement("CC" hereinafter) collected in particle classification method during ordinary portland cement("OPC" hereinafter), reviewed the hydration heat characteristics affecting the concrete. To reduce hydration heat, the study plain-mixed which used 100% OPC for W/B 50% level 1, displaced CC at level 3 of 25%, 50% and 75% for OPC, and by displacing BS with admixture material at level 5 of 0%, 20%, 40%, 60% and 80% for cement(OPC+CC), experimented totally 16 batches. As a result of experiment, in the case of flow, the more CC displacement rate increased, the more it tended to decrease, and the more BS displacement rate increased, the more it decreased. Also, as for simple adiabatic temperature rise by the CC and BS displacement rates, it decreased as displacement rate increased, and particularly in the case of displaced BS of 80%, It showed temperature reduction effect of about 63% companing with plain. Compressive strength decreased in proportion to displacement rate, however strength reduction increment was shown to decrease with age progress.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.889-892
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• 2008

This study, having combined and displaced fly ash known as admixture material that delays hydration reaction with coarse particle cement("CC" hereinafter) collected in particle classification method during ordinary portland cement("OPC" hereinafter), reviewed the hydration heat characteristics affecting the concrete. To reduce hydration heat, the study plain-mixed which used 100% OPC for WB 50% level 1, displaced CC at level 3 of 25%, 50% and 75% for OPC, and by displacing FA with admixture material at level 5 of 0%, 10%, 20%, 30% and 40%, experimented totally 16 batches. As a result of experiment, in the case of flow, the more CC displacement rate increased, the more it tended to decrease, and the more FA displacement rate increased, the more it decreased. As for simple adiabatic temperature rise by the CC and FA displacement rates, it decreased as displacement rate increased, and particularly in the case of FA40, temperature rise amount, $5.8{\sim}7.4^{\circ}C$, was very low. Compressive strength decreased in proportion to displacement rate, however strength reduction increment was shown to decrease with age progress.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2009.05b
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• pp.87-91
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• 2009

This study investigates possibility for practical use through small sized test with OPC and substituted fly ash 10% and return coarse cement (RCC), classed 1100${\sim}$1200 cm2/g, which is made by Cyclone Separator at cement producing process 20% (CF) for OPC. The experimental factors are 48% of W/B and OPC and 2 kinds of concrete proportions. The target slump and air content are $150{\pm}25$ mm and $4.5{\pm}1.5$ %. For the results, the flowalility and air content of CF are less than OPC because it needs more superplasticiser and air-entraining agent. The temperature history of CF is lower than OPC about $6{\sim}10^{\circ}C$. For the strength properties, CF is less than OPC, but their gap is declined at 28 days. The strength of the specimens are ordered by standard curing, field cured specimens, and core specimens.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2010.05a
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• pp.37-39
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• 2010

In this study, with new office construction site of S Construction company as subject, to solve all the problems according to reduced hydration heat and temperature crack of mass concrete used mat foundation and placing time difference, low heat combination of coarse particle cement and fly-ash and setting time difference applied AE water reducing agent, and to prevent the early frost damage caused by low outdoor temperature, a heat insulation method using double bubble sheet was conducted. As a result, it was found that hydration heat and setting time difference was reduced by applying a low heat combination and setting time difference construction method, and that the high insulation capability of the double bubble sheet was able to not only prevent the early frost damage but also reduce temperature difference between the central part and the upper part of mass concrete.

• Journal of the Korean Recycled Construction Resources Institute
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• v.5 no.1
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• pp.131-138
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• 2010

This research intends to analyze the basic characteristics of cements(hereinafter "CC") with affordable price and particle distribution effective as hydration heat face which are discharged at the outlet of smashing process of ordinary portland cement(hereinafter "OPC") manufacturing process such as fluidity, rigidity, temporary insulation temperature increase amount etc to review the potential of developing "CC" to 3 ingredients low heat cement that substitutes fly ash and blast furnace slag(hereinafter "BS"). As a result of experiment, fluidity tended to decrease with increase in CC substitution rate, and increase with increase in FA+BS substitution rate. Air amount tended to slightly decrease with increase in CC substitution rate, and decrease with increase in FA+BS substitution rate. Condensation characteristics were such that condensation time was delayed with increase in CC and FA+BS substitution rate. As for the temperature rising amount by temporary insulation, peak temperature decreased with increase in CC substitution rate and increase in FA+BS substitution rate in general, and thereafter, temperature tended to decrease slowly. Compressive strength decreased with increase in CC and FA+BS substitution rate, and as aging goes on, long term strength was equivalent to plain or higher. By and large, when FA+BS was substituted to CC, fluidity and air amount tended to decrease, but hydration heat face showed good reduction effects, suggesting possibility of development to 3 ingredients low heat cement.

• Resources Recycling
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• v.32 no.1
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• pp.50-59
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• 2023

The amount of dust generated during the dissolution of scrap in an electric arc furnace is approximately 1.5% of the scrap metal input, and it is primarily collected in a bag filter. Electric arc furnace dust primarily consists of zinc and ion. The processing of zinc starts with its conversion into pellet form by the addition of a carbon-based reducing agent(coke, anthracite) and limestone (C/S control). These pellets then undergo reduction, volatilization, and re-oxidation in rotary kiln or RHF reactor to recover crude zinc oxide (60%w/w). Next, iron is discharged from the electric arc furnace dust as a solid called Fe clinker (secondary by-product of the Fe-base). Several methods are then used to treat the Fe clinker, which vary depending on the country, including landfilling and recycling (e.g., subbase course material, aggregate for concrete, Fe-source for cement manufacturing). However, landfilling has several drawbacks, including environmental pollution due to leaching, high landfill costs, and wastage of iron resources. To improve Fe recovery in the clinker, we pulverized it into optimal -sized particles and employed specific gravity and magnetic force selection methods to isolate this metal. A carbon-based reducing agent and a binding material were added to the separated coarse powder (>10㎛) to prepare briquette clinker. A small amount (1-3%w/w) of the briquette clinker was charged with the scrap in an electric arc furnace to evaluate its feasibility as an additives (carbonaceous material, heat-generating material, and Fe source).