• Title/Summary/Keyword: 제작 공차

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The design and the analysis of a LED lens for forming a uniform illumination on an illuminating plane (균일한 조도를 위한 LED 조명용 렌즈 설계 및 분석)

  • You, Ilhyun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.4
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    • pp.954-964
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    • 2015
  • In this research, an overlapped illumination model was newly proposed for designing a freeform LED lens with a uniform illuminance distribution on its illuminating plane. Based on the proposed model and conventional illumination models, freeform lenses were designed and their performances and tolerances were compared. As a result of the tolerance analysis about thickness change in lens, position, size change, central direction change of light emission and characteristic change in LED source. This proposed model and divergent illumination model are similar to the performance about central direction change of light emission in LED source. but the uniformity illumination value in this proposed model is more remarkably value than it in divergent illumination model about characteristic change in LED source.

Research to Minimize Endoscope and Objective-lens Sensitivity Using Multi-configurations (다중 구성을 이용한 내시경 및 대물렌즈 광학계 공차 민감도 최소화 설계 기술)

  • Jung, Mee-Suk
    • Korean Journal of Optics and Photonics
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    • v.32 no.6
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    • pp.259-265
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    • 2021
  • Recently, lens manufacturing and assembly technology has greatly improved. However, tight requirements of manufacturing and assembly lead to an increase in cost and manufacturing time, and in some cases the performance of an optical system may deteriorate depending on the operating environment's conditions, such as temperature or vibration. In addition, the use of a compensator is an effective method to reduce sensitivity in an ultra-precision optical system, but in the case of a small lens, such as that in an endoscope, it is difficult to use a compensator due to the size limitation of the lens barrel. Therefore, minimizing lens sensitivity is the most important technology in lens design. For this reason, there have been various attempts to reduce the lens sensitivity, and there is a trend to add functions to reduce the sensitivity in the lens design S/W. In this paper, we introduce a design technology that minimizes lens sensitivity. We first design a lens with quite good performance, then analyze the sensitivity of this lens, make a multi-configuration with high-sensitivity element error, and then reoptimize it. We prove with an example that this design technique is very effective.

Sensitivity Analysis of Off-Axis F8 Cassegrain Telescope (초점비 8의 비축 카세그레인 광학계의 민감도 분석)

  • An, Jongho;Kim, Sanghyuk;Pak, Soojong;Jeong, Byeongjoon;Chang, Seunghyuk;Park, Woojin
    • The Bulletin of The Korean Astronomical Society
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    • v.40 no.2
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    • pp.56.2-56.2
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    • 2015
  • 본 연구에서는 미국 맥도날드 천문대 (Mcdonald Observatory)에 있는 82인치 Otto Struve 망원경의 가이드 망원경으로 사용하기 위해 2개의 반사경을 이용해 구경이 100 mm이고 유효초점거리가 800 mm인 비축 반사망원경을 설계하였다. 비축 반사경은 일반적인 축 대칭인 반사경보다 가공이 매우 어렵기 때문에 형상 정밀도의 요구량을 알 수 있다면 비축 반사경을 가공하는 과정에서 시간과 비용을 절약할 수 있다. 광학계가 수차가 잘 보정된 회절한계의 성능이기 때문에 엔서클드 에너지 직경(Encircled Energy Diameter) 분석을 통해 민감도 분석을 하였다. 광학설계 소프트웨어인 CodeV를 사용하여 80 % 에너지가 $20{\mu}m$ 내에 들도록 공차한계로 설정하였으며, 기준 파장은 $587.56{\mu}m$이다. 또한 부경과 초점 면 사이의 거리를 보상자로 설정하여 공차가 광학계의 성능에 미치는 영향을 최소화하였다. 민감도 분석은 반사경의 위치, 회전, 그리고 반사경의 형상 정밀도에 대해 수행하였다. 분석 결과, 반사경의 위치와 각도는 일반적인 제작 및 조립 공차보다 매우 작은 것을 확인하였다. 그리고 형상정밀도는 주경이 부경보다 민감하였으며 자승 제곱 평균제곱근 (root-mean-square) 32 nm로 가장 민감한 결과가 나왔다.

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Reliability-Based Design Optimization Considering Variable Uncertainty (설계변수의 변동 불확실성을 고려한 신뢰성 기반 최적설계)

  • Lim, Woochul;Jang, Junyong;Kim, Jungho;Na, Jongho;Lee, Changkun;Kim, Yongsuk;Lee, Tae Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.649-653
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    • 2014
  • Although many reliability analysis and reliability-based design optimization (RBDO) methods have been developed to estimate system reliability, many studies assume the uncertainty of the design variable to be constant. In practice, because uncertainty varies with the design variable's value, this assumption results in inaccurate conclusions about the reliability of the optimum design. Therefore, uncertainty should be considered variable in RBDO. In this paper, we propose an RBDO method considering variable uncertainty. Variable uncertainty can modify uncertainty for each design point, resulting in accurate reliability estimation. Finally, a notable optimum design is obtained using the proposed method with variable uncertainty. A mathematical example and an engine cradle design are illustrated to verify the proposed method.

Manufacturing Cost Optimization of Ultrasonic Horn for Flip-chip Bonding using Tolerance Design (공차설계에 의한 플립칩 접합용 초음파 혼의 제작 비용 최적화)

  • Kim, Jong-Hyok;Kwon, Won-Tae;Lee, Soo-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.879-886
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    • 2012
  • The ultrasonic horn used for bonding of flip chip has been designed to vibrate at a natural frequency. The ultrasonic horn must be manufactured accurately in physical terms, because the small change of mechanical properties may result in the significant change of natural frequency. Therefore, tight tolerance is inevitable to keep the natural frequency in acceptable range. However, since tightening of the tolerance increases the manufacturing cost significantly, trade-off between the cost and accuracy is necessary. In this research, an attempt was made to design the ultra sonic horn within acceptable natural frequency while the manufacturing cost was kept as low as possible. For this purpose, among the 18 tolerances of physical terms of the ultrasonic horn, the most important 4 factors were selected using Taguchi method. The equation to relate those main factors and the natural frequency was made using response surface method. Finally, optimal design scheme for minimum manufacturing cost without a loss of performance was determined using SQP method.

Dynamics of a Projectile with a Passive Moveable Nose (가변탄두를 갖는 발사체의 동역학에 대한 기초연구)

  • Lee Hyun-Chang;Park Woo-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.308-313
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    • 2006
  • The extent of impact dispersion is a function of parameters including gun geometry and tolerances, the foe control system, projectile manufacturing tolerances, etc. The study here investigates potential impact point accuracy improvement for a projectile realized by replacing the rigid nose cone wind screen with a passive nose. Toward this end, a nose projectile dynamic model is derived which consists of the standard six degrees of freedom similar to a rigid projectile plus three additional degrees of freedom associated with rotation of the nose with respect to the main projectile body. By Observing the pitch and yaw movement of the nose in the simulation results, it is believed to be possible to reduce the effects of uncertainties which is occurred at firing step.

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The Bending Strength Properties and Acoustic Emissions to the Difference of Finger Widths (핑거공차에 따른 휨강도 성능과 AE 특성)

  • Ryu, Hyun-Soo;Ahn, Sang-Yawl;Lee, Gyun-Pil;Park, Han-Min;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.2
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    • pp.84-91
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    • 2003
  • In this study, the three species (Populus euramericana, Pinus densiflora and Quercus variabilis) were cut to difference (0, 0.15, 0.3, 0.45 mm) between the size of tip and that of root of the finger (DSTR) and jointed with poly vinyl acetate (PVA) and resorcinol-phenol resin (RPR). We described the relationship between the bending strength properties of finger DSTR and the acoustic emission (AE) generated during the bending test. The results were as follows: The AE generation time of finger-jointed specimens with RPR adhesive was earlier than that with PVA adhesive. The AE cumulative event count of finger-jointed specimens with RPR adhesive continuously increased with increasing load and the event count was much more than that with PVA adhesive. Also, the AE cumulative event count for resorcinol-phenol resin adhesive obtained from low load level was abundant. The AE wave in finger-jointed specimens with RPR adhesive could be detected in the below proportional limit load. Therefore, AE signals from bending test are useful for the estimation of strength in finger DSTR specimens.

위성탑재장비 장착패턴을 고려한 제작 오차 분석

  • Kim, Kyung-Won;Kim, Jin-Hee;Kim, Sung-Hoon;Lee, Ju-Hun;Hwang, Do-Soon
    • Aerospace Engineering and Technology
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    • v.3 no.2
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    • pp.20-24
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    • 2004
  • In this paper, a pattern/position tolerance analysis is visited on the insert to mount spacecraft electronic equipment. SQP(Sequential Quadratic Programming) is used to obtain the position tolerance. For examples, the cases of RDU(Remote Drive Unit) and OBC(On Board Computer) in the KOMPSAT-2 STM(Structure and Thermal Model) are analyzed.

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Tolerance Allocation Method for IR Optics Fabrication Using Monte-Carlo Simulation Based on Measured Reflective Eccentricity (편심측정 결과가 반영된 몬테카를로 시뮬레이션을 이용한 적외선 광학계 조립정렬 공차 할당 기법)

  • Yoo, Jae-Eun
    • Korean Journal of Optics and Photonics
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    • v.22 no.4
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    • pp.161-169
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    • 2011
  • In this paper, a tolerance allocation method using Monte-Carlo simulation with measured reflective eccentricity for high-sensitive IR optics is proposed. During optics fabrication and alignment, reflective eccentricity was measured using an optical centration measurement instrument. A Monte-Carlo simulation was performed using measured eccentricity data, and it gives statistical estimated performance of the optics after fabrication. The validity of the proposed tolerance allocation method was verified comparing the estimated MTF result with the measured MTF result of the fabricated optics.