• Title/Summary/Keyword: 제동 장치

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Analysis of Performance for Exercise Load Adjustable Circular Eddy Current Load Brake system (운동 부하 조절이 가능한 원형 맴돌이전류 부하 제동장치의 성능 분석)

  • Na, G.S.;Lee, E.H.
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.9 no.3
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    • pp.231-236
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    • 2015
  • In this study, we propose a non-contact circular eddy current load brake using permanent magnet that can be applied to the rehabilitation exercise equipment. The circular eddy current load brake is manufactured and is evaluated for performance. This has the torque value of 49% compared to a "ㄷ" type eddy current load brake having a fixed load. And we confirmed that load is regulated due to the conductivity and air gap. Proposed load brake is adjustable according to the user's condition and can be applied to the equipment having advantages such as miniaturization and cost reduction.

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FEM Analysis of a 38 Person Elevator Brake (38인승 승강기 제동장치의 유한요소해석)

  • Lee, Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6458-6463
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    • 2014
  • This study performed FEM analysis of a 38 person elevator brake. Recently, an emergency brake was newly developed to improve elevator safety. A 3D design was developed using Solid Works and FEM analysis using analysis code ANSYS. The total deformation, stress and strain were obtained.

Research on Overheating Prediction Methods for Truck Braking Systems (화물차의 제동장치에서 발생하는 과열 예측방안 연구)

  • Beom Seok Chae;Young Jin Kim;Hyung Jin Kim
    • Smart Media Journal
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    • v.13 no.6
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    • pp.54-61
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    • 2024
  • Recently, due to the increase in domestic and international online e-commerce platforms and the increase in container traffic at domestic ports, the operating ratio of large trucks has increased, and the number of truck fires is continuously increasing. In particular, spontaneous combustion is the most common cause of truck fires. Various academic approaches have been attempted to prevent truck fires, but due to the lack of research on the spontaneous tire ignition phenomenon that occurs during braking, this research directly designed and manufactured an experimental device to establish an environment similar to the braking system of a truck. A non-contact temperature sensor was installed on the brake device of the experimental device to collect temperature data generated from the brake device. Based on the data collected from the temperature sensor of the brake device and the temperature sensor on the tire surface, the ARIMA model among the time series prediction models was used to Appropriate parameters were selected to suit the temperature change trend, and as a result of comparing and analyzing the measured and predicted data, an accuracy of over 90% was obtained. Based on this, a plan was proposed to reduce the rate of fires in trucks by providing real-time warnings and support for truck drivers to respond to overheating phenomena occurring in the braking system.

Basic configurations and working principles of automotive electrohydraulic control valves (자동차용 유압제어밸브의 기본구성 및 작동방식)

  • 홍예선
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.30-38
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    • 1991
  • 자동차의 제동장치, 조향장치, 자동 변속장치 등에 요구되는 큰 힘을 얻기 위하여 유압식 구동장치가 중량당 출력비가 높고 응답특성이 좋으며 과부하에 대한 방지기능이 간단하게 이루어 진다는 장점이 있기 때문이다. 본 고에서는 우리나라에서도 전자제어식 제동장치, 조향장치, 자동변속장치, 현가장치 등의 개발을 시도하고 있는 현 시점에서 기술축적이 가장 취약한 분야라고 볼 수 있는 자동차용 전기유압밸브의 기본적인 메카니즘에 대하여 종합적으로 소개하고자 한다.

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Fatigue Analysis for Electro-Mechanical Brake Caliper based on Eccentric Rotating Shaft (편심회전축 기반의 전기기계식 제동장치의 피로수명 해석)

  • Oh, Hyuck Keun;Beak, Seung-Koo;Jeon, Chang-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.9
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    • pp.596-603
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    • 2020
  • 'Electro-Mechanical Brake (EMB) is a novel braking system for automobiles and railway vehicles, and research in this area is actively underway. The current braking system for railway vehicles generates a braking force using a pneumatic cylinder, but the EMB system generates the force through a combination of an electric motor and gears. In this study, the design of an EMB system that meets the domestic standards was conducted through the finite element modeling and fatigue analysis of an eccentric rotating shaft-based EMB system capable of generating a high clamping force. At this time, to improve the accuracy of fatigue analysis, three types of fatigue test specimens, which were subjected to the same heat treatment as the materials used in the prototype, were produced, and the fatigue tests were performed for each material. The fatigue properties (S-N curves) were obtained from the fatigue test results for each material and reflected in the analysis model. The results of fatigue analysis confirmed that the design of the EMB prototype could satisfy the maximum commercial braking/relaxation of 530,000 times, which was the endurance life condition for domestic railway vehicles. In addition, based on this design, a prototype will be manufactured, and endurance testing will be completed to demonstrate the durability characteristics of the developed prototype.

Lightweight Design of Brake Bracket for Composite Bogie Using Topology Optimization (위상 최적 설계를 통한 복합소재 대차프레임용 제동장치 브래킷의 경량화 연구)

  • Lee, Woo Geun;Kim, Jung Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.283-289
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    • 2015
  • In this study, the lightweight design of a brake bracket for a composite bogie was studied by considering two brake bracket models with thicknesses of 12t and 9t, respectively. For achieving this goal, finite element analysis and topology optimization were conducted. Firstly, the largest cross-sectional areas of the vertical and horizontal plates of the brake bracket were selected as the design variables. As the constraint, the Z-axis displacement of the brake bracket was increased by 2.5 units from the initial displacement value. The minimum volume fraction of the design regions was chosen as the objective function. The full model comprised a composite bogie frame and brackets attached together. However, to reduce the analysis time, 1D beam elements were used instead of the composite bogie frame by ensuring its equivalence with the full model. The result revealed that the weights of the 12t and 9t models of the brake bracket were reduced to 60 kg and 31 kg, respectively.

A Theoretical Study on Fuel Economy Improvements by Pneumatic Type Braking Energy Regeneration System Using the Scroll Mechanism (스크롤 기기 이용 공압식 회생제동시스템의 연비향상 효과에 관한 연구)

  • Shin, Dong-Gil;Kim, Young-Min;Kim, Yong-Rae
    • Journal of Energy Engineering
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    • v.20 no.4
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    • pp.286-291
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    • 2011
  • The hybrid vehicle has a good fuel economy with a electric type braking energy regeneration system. This paper introduced a novel pneumatic type braking energy regeneration system. The novel system use a scroll mechanism which have both compression function and expansion function. While vehicle is decelerating, the scroll machinery, being operated as a scroll compressor, compress a atmospheric air to save the vehicle's kinetic energy and reuse a compressed air which is reserved in a air tank while vehicle is accelerating. In order to analyze fuel improvements by applying braking energy regeneration system to a vehicle, we simulated the rate of braking energy regeneration through CVS-75 mode driving patterns.

A Evaluation of Emergency Braking Performance for Electro Mechanical Brake using Interior Permanent Magnet Synchronous Motor (매입형 영구자석 동기전동기를 적용한 전기기계식 제동장치의 비상제동 성능평가)

  • Baek, Seung-Koo;Oh, Hyuck-Keun;Park, Joon-Hyuk;Kim, Seog-Won;Kim, Sang-soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.170-177
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    • 2020
  • This study examined the clamping force control method and the braking performance test results of an electromechanical brake (EMB) using braking test equipment. Most of the studies related to EMBs have been carried out in the automotive field, dealing mainly with the static test results for various control methods. On the other hand, this study performed a dynamic performance evaluation. The three-phase interior permanent magnet synchronous motor (IPMSM) was applied to drive the actuator of the EMB, and the analysis was verified by JMAG(Ver. 18.0), which is finite element method (FEM) software. The current control, speed control, and position control were used for clamping force control of the EMB, and the maximum torque per ampere (MTPA) control was applied to the current controller for efficient control. The EMB's emergency braking deceleration performance was tested in the same way as conventional pneumatic brake systems when the wheel of a train rotates at 110 km/h, 230 km/h, and 300 km/h. The emergency braking time, with the wheel stopped completely at the maximum rotational speed, was approximately 73 seconds. The similarity of the braking time and deceleration pattern was verified through a comparison with the performance test results of the pneumatic brake system applied to the next generation high-speed railway vehicle (HEMU-430X).

A Study for brake distance according to a car and rail conditions (차량과 레일 조건에 따른 제동거리에 관한 고찰)

  • Jeon, Woon-Ho
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1943-1952
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    • 2011
  • Rail vehicle brakes partly or completely transform the kinetic energy of moving vehicles into other forms of energy, in order to reduce the speed, and if necessary to bring them to a halt. To fulfil these requirements, the effect of a certain brake force is necessary and especially it is considered that the brake force is a important device to rail vehicles as a mass transit. The brake distance is a criterion for measuring brake force. The brake force is measured via dozens of brake distance test before its service operation. The brake distance is influenced by cars and rail conditions; weight of cars, speed on the verge of braking, temperature of brake disk and condition of the upper side of rail, etc. Therefore we will study how the these factors impact with the brake distance via a real test results.

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DC-DC Converter Design For Electric Regenerative auxiliary Brake System (전기식 회생 보조 브레이크 시스템을 위한 DC-DC 컨버터 설계)

  • Kwak, Tae Kyun;Ko, Jong Sun;Yoo, Chang Hee;Lee, Jun Young
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.297-298
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    • 2014
  • 현재 제동장치(Brake system)는 운동에너지를 열에너지로 바꾸어 공기 중으로 발산시킴으로서 제동 작용을 하는 마찰형 Brake가 대부분이다. 이러한 제동장치 속에는 리터더라는 제동력을 유발하는 장치가 있는데 이중 빠른 응답특성을 띄는 전기식 리타더의 단점인 전기에너지 소비 측면을 극복하기 위하여 제동에너지를 전기에너지로 회생하여 에너지를 절감 할 수 있는 기술이 선진국에서는 이미 진행이 되고 있다. 본 논문에서는 리타더에서 발생되는 3상 전압을 정류하여 받은 DC전압을 입력으로 받아 24V로 강압시키고 배터리를 충전하는 DC-DC 컨버터를 제작하고 이에 따른 보완점 및 타당성을 실험을 통하여 검증하였다.

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