• Title/Summary/Keyword: 정하중 해석법

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Shape Optimization of Metal Forming and Forging Products using the Stress Equivalent Static Loads Calculated from a Virtual Model (가상모델로부터 산출된 응력 등가정하중을 이용한 금속 성형품 및 단조품의 형상최적설계)

  • Jang, Hwan-Hak;Jeong, Seong-Beom;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1361-1370
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    • 2012
  • A shape optimization is proposed to obtain the desired final shape of forming and forging products in the manufacturing process. The final shape of a forming product depends on the shape parameters of the initial blank shape. The final shape of a forging product depends on the shape parameters of the billet shape. Shape optimization can be used to determine the shape of the blank and billet to obtain the appropriate final forming and forging products. The equivalent static loads method for non linear static response structural optimization (ESLSO) is used to perform metal forming and forging optimization since nonlinear dynamic analysis is required. Stress equivalent static loads (stress ESLs) are newly defined using a virtual model by redefining the value of the material properties. The examples in this paper show that optimization using the stress ESLs is quite useful and the final shapes of a forming and forging products are identical to the desired shapes.

Linear and Nonlinear Analysis of Initially Stressed Elastic Solid (초기응력이 있는 탄성체의 선형 및 비선형해석 -플레이트 스트립을 중심으로)

  • 권영두;최진민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.642-651
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    • 1988
  • The present paper develops finite element procedures to calculate displacements, strains and stresses in initially stressed elastic solids subjected to static or time-dependent loading conditions. As a point of departure, we employ Hamilton's principle to obtain nonlinear equations of motion characterizing the displacement in a solid. The equations of motion reduce to linear equations of motion if incremental stresses are assumed to be infinitesimal. In the case of linear problem, finite element solutions are obtained by Newmark's direct integration method and by modal analysis. An analytic solution is referred to compare with the linear finite element solution. In the case of nonlinear problem, finite element solutions are obtained by Newton-Raphson iteration method and compared with the linear solution. Finally, the effect of the order of Gauss-Legendre numerical integration on the nonlinear finite element solution, has been investigated.

보일러 헤더의 잔여수명 평가 -크립 균열성장 거동에 의한 해석-

  • 윤기봉
    • Journal of the KSME
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    • v.32 no.4
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    • pp.358-370
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    • 1992
  • 균열이 형성되어 있는 설비가 고온에서 정하중을 받으면, 크립 조건에서 균열이 성장하여 파손이 발생한다. 이 때 잔여수명 평가법을 설명하기 위해 발전소 헤더의 경우를 예로하여 잔여수명 평가절차, 이에 필요한 기초이론 및 Cr-Mo강의 관련 재료 물성 데이터 등을 설명하였다. 현재 국내발전소들이 노후화되어 잔여수명평가의 필요성이 증대되고 있으므로, 이 분야의 연구 및 기 술개발은 시급하고 중요한 과제라고 생각된다.

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Transformation of Dynamic Loads into Equivalent Static Loads by the Selection Scheme of Primary Degrees of Freedom (주자유도 선정 기법에 의한 동하중의 등가 정하중으로의 변환)

  • Kim, Hyun-Gi;Cho, Maeng-Hyo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.1
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    • pp.57-63
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    • 2007
  • The systematic method to construct equivalent static load from a given dynamic load is proposed in the present study. Previously reported works to construct equivalent static load were based on ad hoc methods. Due to improper selection of loading position, they may results in unreliable structural design. The present study proposes the employment of primary degrees of freedom for imposing the equivalent static loads. The degrees of freedom are selected by two-level condensation scheme with reliability and efficiency. In several numerical examples, the efficiency and reliability of the proposed scheme is verified by comparison displacement for equivalent static loading and dynamic loading at the critical time.

A Preliminary Study on the Optimal Shape Design of the Axisymmetric Forging Component Using Equivalent Static Loads (등가정하중을 이용한 축대칭 단조품의 형상최적화에 관한 기초연구)

  • Jung, Ui-Jin;Lee, Jae-Jun;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.1
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    • pp.1-10
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    • 2011
  • An optimization method is proposed for preform and billet shape designs in the forging process by using the Equivalent Static Loads (ESLs). The preform shape is an important factor in the forging process because the quality of the final forging is significantly influenced by it. The ESLSO is used to determine the shape of the preform. In the ESLSO, nonlinear dynamic loads are transformed to the ESLs and linear response optimization is performed using the ESLs. The design is updated in linear response optimization and nonlinear analysis is performed with the updated design. The examples in this paper show that optimization using the ESLs is useful and the design results are satisfactory. Consequently, the optimal preform and billet shapes which produce the desired final shape have been obtained. Nonlinear analysis and linear response optimization of the forging process are performed using the commercial software LS-DYNA and NASTRAN, respectively.

Equivalent Continuum Modeling Methods for Flat Corrugated Panels (평판형 주름판넬에 대한 등가 연속체 모델링기법)

  • 이상윤;이우식
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.43-50
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    • 2000
  • The corrugated panels are the prime candidate structure for the floor, roof and wall of Korean high speed train. The equivalent continuum modeling approach panels can be used for the efficient design and evaluation of their structural characteristics. The equivalent continuum models, derived from the true complex corrugated panels, should have the same structural behavior as the original structures have. This paper briefly reviews three representative continuum modeling methods: the static analysis method and two plate-models based on modal analysis methods (MAM). These methods are evaluated through some numerical examples by comparing the natural frequencies and static deflections. It is observed that the plate-model based on Rayleigh-Ritz method seems to provide the best results when used in conjunction with the cantilever-type boundary conditions. The equivalent elastic constants of various corrugated panels, depending on the changes in their configurations, are tabulated for efficient use in structural design.

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Structural Optimization Using Equivalent Static Loads and Substructure Synthesis Method (등가정하중법과 부분구조합성법을 이용한 구조최적설계)

  • Choi, Wook Han;Na, Yoo Sang;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.8
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    • pp.823-830
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    • 2015
  • Structural optimization pursues improved performance of structures. Nowadays, structural optimization is applied to the design of huge and complex structures such as an airplane. As the number of the finite elements is increased, the analysis solution becomes more accurate. However, the design cost using the finite element model is significantly increased. The component mode synthesis method that is using the substructure synthesis method is frequently employed in order to keep the accuracy and reduce the cost. A new design method for structural optimization is proposed to reduce the design cost and to consider the dynamic effect of the structure. The proposed method reduces the design cost by applying the equivalent static loads on the design domain. An example of linear dynamic response optimization is solved and the efficiency of the proposed method is demonstrated.

Dynamic Response Analysis of Stiffened Plates Subjected to Moving Loads (이동하중을 받는 보강판의 동응답해석)

  • 정정훈;정태영
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1992.10a
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    • pp.124-129
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    • 1992
  • 이동 집중력 및 집중질량에 의한 이동하중을 받는 직사각형 보강판에 대하 여 보강재효과집중 모델링방법에 의거하여 보강판을 등방성 박판 및 보강재 효과를 반영한 등가보요소로 이루어진 판-보 조합체로 유한요소 모델링하고 Newmark의 직접 시간적분법을 이용한 동응답 해석방법을 정식화하였다. 일 련의 수치계산 예를 통하여 본 연구에서 제시한 방법이 이동하중을 받는 보 강판의 동응답 해석문제에 효과적으로 적용될 수 있음을 확인하였다. 아울러 parametric study를 통하여 이동하중이 작용하는 보강판의 동응답특성은 이 동하중의 질량효과를 고려하는 경우와 고려하지 않는 경우 매우 달라지며, 이동하중에 의한 동적응답은 이동속도가 증가할수록 정하중에 의한 응답보 다 증폭되어 나타나고 증폭비율이 질량효과를 고려할 경우 훨씬 더 커짐을 확인하였다.

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Preliminary Study on Optimization of the Tube Hydroforming Process Using the Equivalent Static Loads (등가정하중을 이용한 튜브 하이드로포밍 공정 최적설계에 관한 기초연구)

  • Jang, Hwan-Hak;Park, Gyung-Jin;Kim, Tai-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.259-268
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    • 2015
  • An optimization method for the tube hydroforming process is developed using the equivalent static loads method for non linear static response structural optimization (ESLSO). The aims of the tube hydroforming optimization are to determine the axial forces (axial feedings) and the internal pressures, and to obtain the desired shape without failures after hydroforming analysis. Therefore, the magnitude of the forces should be design variables in the optimization process. Also, some tube hydroforming optimization needs to consider the result of the thickness in nonlinear dynamic analysis as responses. However, the external forces are considered as constants and the thickness is not a response in the linear response optimization process of the original ESLSO. Thus, a new ESLSO process is proposed to overcome the difficulties and some examples are solved to validate the proposed method.

Study on the Static and Dynamic Stiffness Coefficients of Rubbers Connector by Using Finite Element Method (유한요소법을 이용한 고무 연결요소의 정-동강성 계수에 관한 연구)

  • 박노길;박성태
    • Computational Structural Engineering
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    • v.8 no.2
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    • pp.103-113
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    • 1995
  • Since the mechanical properties of the rubber connectors used in the vehicle structures are sensitive on the dynamic characteristics of the system, they must be exactly evaluated. In this paper, both finite deformation theory and Hookean model are considered to calculate the stiffness coefficients of rubber connectors. An expert system is developed by using finite element method. When the equivalent stiffness coefficients on the same kinds of isolators used in actual vehicles were emperically examined, the results were largely dispersed due to the lack of the quality control on the material properties. To compensate the errors caused by the mathematical modeling and the mechanical properties, a practical method which identifies the shear and bulk moduli of rubber with the experimented overall force-deformation curves is suggested and applied to the engine isolators of vehicle.

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