• Title/Summary/Keyword: 정렬불량

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Operating Performance Limitations of Tilting Pad Thrust Bearings Due to Misalignment (정렬불량에 따른 틸팅 패드 스러스트 베어링의 운전 성능 한계 검토)

  • Song, AeHee;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.82-87
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    • 2020
  • In thrust bearings, the thrust collar and bearing surface need to be parallel to each other to ensure that all pads share the same load. In rotating machines, the shaft system cannot achieve perfect alignment. Misalignment of the thrust collar results in some pads supporting a higher load than others and excessive loads being placed on some pads. Consequently, high loads and high temperatures may occur in the bearing. Thus, in this study, we aim to analytically evaluate the performance of a misaligned non-equalizing direct lubricated tilting pad thrust bearing. We define the oil film thickness of the misaligned thrust bearing using the Byrant angle. Additionally, we calculate the pressure distribution and temperature distribution of the thrust bearing using the generalized Reynolds equation and energy equation. The design limit of the thrust bearing is defined by the load and temperature. Therefore, we evaluate the allowable misalignment angle as the limit of the maximum load and temperature. The analysis results demonstrate that an increase in the speed and load corresponds to a smaller allowable misalignment angle. However, as this is not the same for all thrust bearings, evaluating the allowable misalignment angle at each thrust bearing is essential.

Feature Analysis based on Genetic Algorithm for Diagnosis of Misalignment (정렬불량 진단을 위한 유전알고리듬 기반 특징분석)

  • Ha, Jeongmin;Ahn, Byunghyun;Yu, Hyeontak;Choi, Byeongkeun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.189-194
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    • 2017
  • An compressor that is combined with the rotor and pneumatic technology has been researching for the performance of pressure. However, the control of operations, an accurate diagnosis and the maintenance of compressor system are limited though the simple structure of compressor and compression are advantaged to reduce the energy. In this paper, the characteristic of the compressor operating under the normal or abnormal condition is realized. and the efficient diagnosis method is proposed through feature based analysis. Also, by using the GA (genetic algorithm) and SVM (support vector machine) of machine learning, the performance of feature analysis is conducted. Different misalignment mode of learning data for compressor is evaluated using the fault simulator. Therefore, feature based analysis is conducted considering misalignment mode of the compressor and the possibility of a diagnosis of misalignment is evaluated.

A Study on Vibration Reduction of an Optical Disk Drive with the Misaligned Axis of Rotation (회전축 정렬불량 광디스크 드라이브의 진동 저감에 관한 연구)

  • 강봉진;정태은;신효철;오주환
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.122-130
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    • 2004
  • In a high-speed and wide operating field optical disk drive, the vibration problem is one of the most important factors to be considered for reliable performance. And a disk misaligned with axis of rotation is a major source of vibration in optical disk drive. Furthermore, this vibration disturbance of the disk spindle system causes failure in the reading and writing process. So to solve this vibration problem, the vibration absorber using rubber mount has been introduced in recent years. In this paper, we have analyzed the simple optical disk drive model with dynamic vibration absorber through dynamic analysis of 12-dof by Recurdyn program and obtained optimal mass and frequency ratios of dynamic vibration absorber of dynamic vibration absorber and the optimal frequency ratio.

Experimental Study on the Characteristics of Misaligned Self-equalizing Tilting Pad Thrust Bearing (자려 평형 틸팅 패드 스러스트 베어링의 정렬불량에 따른 베어링 특성에 관한 실험적 연구)

  • Song, AeHee;Jo, HyunJun;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.1
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    • pp.27-33
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    • 2020
  • Self-equalizing tilting pad thrust bearings are usually employed in turbomachines to achieve high stability and reliability. A tilting pad bearing can incorporate self-equalizing links to handle the misalignment between the bearing and the thrust collar. In this popular design method, the pads sit on the upper-level plates and the lower-level plates stay on the retainer base. With misalignment, the pads that are heavily loaded are pushed down. Consequently, the link pushes up the pads on the opposite side, keeping the bearing surface parallel to the thrust collar surface. The self-equalizing link is used to handle the misalignment from the thermal and mechanical effects. In this study, the experimental investigation deals with the performance of self-equalizing tilting pad thrust bearings. The test rig for evaluating the performance of bearing is developed which can control the misalignment angle. Simultaneous measurements are taken for the force acting on each pad. Pad metal temperature and oil film thickness are functions of the shaft speed, bearing load, misalignment angle, and design of leveling plates. The effect of misalignment on bearing performance is discussed. The results demonstrate that the load on each pad depends on the test conditions(especially misalignment angle), and the load influences the performance of bearings.

Nonlinear Analysis of Gear Driving System due to Misalignment (정렬불량에 의한 기어구동계 비선형 해석)

  • Lee, B. H.;Park, Y. S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.311.2-311
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    • 2002
  • Even through the problem of misalignment is of great importance, not much work has been reported in the literature on the effect of misalignment on the vibrations of the gear-bearing systems. Therefore, the nonlinear dynamic characteristics of the gear driving system due to misalignment are investigated in this work. Transmission error for helical gear and bearing nonlinear stiffness is calculated. (omitted)

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Vibration Analysis of a Flexible Spinning Disk Considering the effect of Misalignment (회전축 정렬불량을 고려한 유연회전디스크의 진동해석)

  • Jeong, Jin-Tae;Heo, Jin-Uk;Choe, Gi-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.952-959
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    • 2002
  • The natural frequencies of a flexible spinning disk misaligned with the axis of rotation are studied in an analytic manner. The effects of misalignment on the natural frequency need to be investigated, because the misalignment between the axis of symmetry and the axis of relation cannot be avoided in the removable disks such as CD-R, CD-RW or DVD disks. Assuming that the in -plane displacements are in steady state and the out-of-plane displacement is in dynamic state, the equations of motion are derived for the misaligned spinning disk. After the exact solutions are obtained fur the steady -state in-plane displacements, they are plugged into the equation for the dynamic-state out-of-plane motion. The resultant equation is a linear equation for the out -of-plane displacement, which is discretized by the Galerkin method. Based on the discretized dquations, the effects of the misalignment are analyzed on the vibration characteristics of the spinning disk, i.e., the natural frequencies and the critical speed.

Finite Element Analysis for Time Response of a Flexible Spinning Disk with Translating Misalignment (회전축 정렬불량을 가지는 유연회전디스크의 유한요소법을 이용한 시간응답해석)

  • Heo, Jin-Uk;Jeong, Jin-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1905-1913
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    • 2002
  • Using the finite element method, this study investigates the dynamic time responses of a flexible spinning disk of which axis of rotation is misaligned with the axis of symmetry. The misalignment between the axes of symmetry and rotation is one of the major vibration sources in optical disk drives such as CD-ROM, CD-R, CD-RW and DVD drives. Based upon the Kirchhoff plate theory and the von-Karman strain theory, three coupled equations of motion for the misaligned disk are obtained: two of the equations are for the in-plane motion while the other is for the out-of-plane motion. After transforming these equations into two weak forms for the in-plane and out-of-plane motions, the weak forms are discretized by using newly defined annular sector finite elements. Applying the generalized-$\alpha$ time integration method to the discretized equations, the time responses and the displacement distributions are computed and then the effects of the misalign ment on the responses and the distributions are analyzed. The computation results show that the misalignment has an influence on the magnitudes of the in-plane displacements and it results in the amplitude modulation or the beat phenomenon in the time responses of the out-of-plane displacement.

Natural Frequencies of a Spinning Disk Misaligned with the Axis of Rotation (회전축 정렬불량을 가지는 유연 회전디스크의 고유치 해석)

  • 허진욱;정진태;김원석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.817-825
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    • 2001
  • The natural frequencies of a flexible spinning disk misaligned with the axis of rotation are studied in an analytic manner. The effects of misalignment on the natural frequency need to be investigated, because the misalignment between the axis of symmetry and the axis of rotation cannot be avoided in the removable disks such as CD-R, CD-RW or DVD disks. Assuming that the in-plane displacements are in steady state and the out-of-plane displacement is in dynamic state, the equations of motion are derived for the misaligned spinning disk. After the exact solutions are obtained for the steady-state in-plane displacements, they are plugged into the equation for the dynamic-state out-of-plane motion. The resultant equation is a linear equation for the out-of-plane displacement, which is discretized by the Galerkin method. Based on the discretized equations, the effects of the misalignment are analyzed on the vibration characteristics of the spinning disk, i.e., the natural frequencies and the critical speed

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Development of bolt quantity detector for productivity improvement of assembly line (조립라인의 생산성 향상을 위한 볼트 수량 검출기 개발)

  • Mim, Byeong-Ro;Kim, Duck-Ki;Jun, Yoo-Hea;Jung, Jun-Hee;Lee, Hwen;Yoo, Su-Ho;Cha, San-Lee;Lee, Dae-Weon;OH, Se-Bu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.150-150
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    • 2017
  • 조립라인에서 볼트의 수량을 정확하게 검출하는 장치는 작업속도의 향상 및 불량발생을 줄이기 위해 필요한 것이다. 현재 조립에 필요한 수량을 작업자의 시각에 의해 파악하고 있기 때문에 작업시간이 증가되고 있으며 특히 조립 과정 중 작업자의 실수로 볼트가 제품의 내부에 침투하여 제품의 소음, 성능저하 및 수명단축을 초래하고 있다. 본 연구에서는 작업자의 편의성 및 조립속도 향상을 위해 볼트를 감지하여 자동으로 수량을 검출하는 장치를 개발하였다. 볼트의 특성에 따라 볼트 선별부의 치수를 수정하면 되도록 하였다. 조립라인의 생산성을 향상시키기 위한 설계는 Auto CAD를 이용하였다. 조립라인의 공간 효율 증가를 위하여 볼트 수량 검출기의 가로${\times}$세로의 크기를 최소로 하여 $220{\times}360{\times}1170mm$로 설계하였다. 받침대는 $60{\times}60$ 프로파일을 이용하였고 다른 구성 부품은 SUS304 재질을 가공하여 조립하였다. 실험은 실험구 마다 100회 측정하여 평균값을 나타냈으며, 소수점은 시스템에 영향이 없기 때문에 절사하였다. Test 19-27 구간이 배출부가 가장 적게 구동하는 것으로 나타났다. 정렬부의 각도가 10, $15^{\circ}$의 경우는 볼트와 배출부의 마찰력이 증가하여 구동횟수가 증가한 것으로 판단된다. $20^{\circ}$이상의 각도에서는 볼트가 배출부에 안착하기 전에 하강하기 때문에 반복횟수가 증가한 것으로 판단된다. 따라서 최적의 정렬부 각도는 $20^{\circ}$로 나타났다. 볼트의 지름이 3, 5, $7{\phi}$ 일 때 정렬부의 각도에 따른 정렬부의 반복횟수에 대한 결과 값을 한 결과 $20^{\circ}$에서 정렬부의 구동횟수가 가장 적은 것 으로 나타났다. 정렬부의 각도가 큰 경우 구동에 의한 볼트와의 운동에너지의 증가로 반복횟수가 증가한 것으로 판단된다.

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Development of intelligent fault diagnostic system for mechanical element of wind power generator (지능형 풍력발전 기계적 요소 고장진단 시스템 개발)

  • Moon, Dea-Sun;Kim, Sung-Ho
    • Journal of the Korean Institute of Intelligent Systems
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    • v.24 no.1
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    • pp.78-83
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    • 2014
  • Recently, a rapid growth of wind power system as a leading renewable energy source has compelled a number of companies to develop intelligent monitoring and diagnostic system. Such systems can detect early mechanical faults, which prevents from costly repairs. Generally, fault diagnostic system for wind turbines is based on vibration and process signal analysis. In this work, different type of mechanical faults such as mass unbalance and shaft misalignment which can always happen in wind turbine system is considered. The proposed intelligent fault diagnostic algorithm utilizes artificial neural network and Wavelet transform. In order to verify the feasibility of the proposed algorithm, mechanical fault generation experimental system manufactured by Gaon corporation is utilized.