• Title/Summary/Keyword: 접촉 피로 수명

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Effect of Metal Removal and Traction Force on Contact Fatigue Life (견인력과 접촉표면 제거가 접촉피로수명에 미치는 영향)

  • Seo Jung-Won;Hur Hun-Mu;Choi Jae-Boong;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1384-1391
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    • 2005
  • Damage often occurs on the surface of railway wheels due to wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue lift by the metal removal of the contact surface were investigated by many researchers, but they have not considered initial residual stress and traction force. The railway wheel has the initial residual stress formed during the manufacturing process, and the residual stress is changed by thermal stress induced by braking. The traction force and residual stress are operated on wheels of locomotive and electric motor vehicle. In this study, the effect of metal removal depth on the contact fatigue life for a railway wheel has been evaluated by applying lolling contact fatigue test. The effect of the traction force and metal removal on the contact fatigue life has been estimated by finite element analysis. It has been found that the initial residual stress determines the amount of metal removal depth if the traction coefficient is less than 0.15. If the traction coefficient is greater than 0.2, however, the amount of metal removal depth is independent on the intial residual stress.

Fatigue Life Assessment for a Brake Disk of Railway Vehicles (철도 차량용 제동디스크의 피로수명평가)

  • Seok C.S.;Park H.S.;Huh Y;Kim J.H.;Lee Y.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.385-386
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    • 2006
  • A brake disk in railway vehicle is safety part. Requirements not only in performance but also in comfort, serviceability and working lifetime are high and rising. In this study, we carried out fatigue test and thermal stress analysis. To determine a pressure distribution, contact pressure analysis precede thermal stress analysis. Especially, characteristics of the brake disk were analyzed in considering intial velocity, and thickness of a frictional plate. Form the comparing the results of experiment and FEM analysis, fatigue characteristic and fatigue life assessment ok a brake disk of railway vehicle were performed.

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Load Distribution, Contact and Fatigue Life Analysis for Ball Bearing of Under Moment Load (모멘트 하중을 고려한 볼베어링의 하중분배, 접촉 및 피로수명 해석)

  • Kim, Young-Kuk;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.27 no.3
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    • pp.162-166
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    • 2011
  • This study is aimed to predict the fatigue life for bearings under combined radial, thrust and moment load. In order to do this, a series of simulation such as bearing load distribution, initial surface stress, subsurface stress and fatigue analysis is needed. And using the bearing's material fatigue property we can predict fatigue life for ball bearing.

Load Distribution, Contact and Fatigue Life Analysis of Pitch Bearing for Wind Turbine (풍력발전기용 피치베어링의 하중분배, 접촉 및 피로수명 해석)

  • Kim, Youngjin;Moon, Sukman;Cho, Yongjoo
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.33-38
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    • 2013
  • This study is aimed to predict the fatigue life for pitch bearings under combined radial, thrust load and moment. In order to do this, a series of simulation such as bearing load distribution, initial surface stress, subsurface stress and fatigue analysis is needd. Fatigue life for pitch bearing can be predicted by using a bearing's material fatigue property.

Fatigue Life Prediction of Medical Lift Column utilizing Finite Element Analysis (유한요소해석을 통한 의료용 리프트 칼럼의 피로수명 예측)

  • Cheon, Hee-Jun;Cho, Jin-Rae;Yang, Hee-Jun;Lee, Shi-Bok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.3
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    • pp.337-342
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    • 2011
  • Medical lift column controlling the vertical position while supporting heavy eccentric load should have the high fatigue strength as well as the extremely low structural deflection and vibration in order to maintain the positioning accuracy. The lift column driven by a induction motor is generally in a three-step sliding boom structure and exhibits the time-varying stress distribution according to the up-and-down motion. This study is concerned with the numerical prediction of the fatigue strength of the lift column subject to the time-varying stress caused by the up-and-down motion. The stress variation during a motion cycle is obtained by finite element analysis and the fatigue life is predicted making use of Palmgren-miner's rule and S-N curves. In order to secure the numerical analysis reliability, a 3-D FEM, model in which the detailed lift column structure and the fitting parts are fully considered, is generated and the interfaces between lift column and pads are treated by the contact condition.

A Study on Fatigue Life under Elliptical Contact using High Cycle Fatigue Models (고주기 피로 모델을 이용한 타원 접촉시 피로 수명에 관한 연구)

  • 조용주;김태완;구영필
    • Tribology and Lubricants
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    • v.20 no.5
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    • pp.252-258
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    • 2004
  • In this study, using high cycle fatigue (HCF) criteria, the simulation of rolling contact fatigue is conducted under elliptical contact. The HCF criteria fall into three categories: the critical plane approach, the stress invariant approach and the approach based on the mesoscopic scale. The accurate calculation of contact stresses and subsurface stresses is essential to the prediction of crack initiation life. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions and the subsurface stress field is obtained using rectangular patch solutions. The simulation results show that the critical load is decreasing rapidly and the site of crack initiation also moves rapidly to the surface from the subsurface when the friction coefficient exceeds a specific value for all of three fatigue criteria.

A Study on Fretting Fatigue Life Prediction for Cr-Mo Steel(SCM420) (크롬-몰리브덴강(SCM420)에 대한 프레팅 피로수명 예측에 관한 연구)

  • Kwak, Dong-Hyeon;Roh, Hong-Rae;Kim, Jin-Kwang;Cho, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.123-130
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    • 2007
  • Recently, a lot of work and interest have been devoted to the development of multiaxial fatigue parameters for fretting fatigue life prediction. In this study, the fretting fatigue lift and critical location ware estimated and evaluated through the multiaxial fatigue theories in a cylinder-on-flat contact configuration far Cr-Mo steel, SCM420, the material commonly is used in gears of the automobile and rollers of the conveyor. The strain-life curve was obtained from fatigue test for SCM420. The Fretting fatigue life and critical location were estimated through stress distributions, SWT-parameters and FS-parameters obtained from FEA. This paper showed possibility of applying multiaxial fatigue theories to fretting fatigue lift prediction comparing predicted life with experimental results.

The Fatigue Crack Initiation Life under the Rolling Contact of Rough Surfaces using Critical Plane Approach (임계평면법을 이용한 거친 표면의 구름접촉시 피로균열 시작수명)

  • 설광조;김태완;조용주
    • Tribology and Lubricants
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    • v.19 no.1
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    • pp.26-30
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    • 2003
  • The stresses of surface and substrate under the rough surface contact are irregular. Using rainflow counting method for irregular stresses, the fatigue surface crack initiation lift was calculated. With the surface generated by computer, this paper figures out the random load generated by contacting to the rough surface, analyzes the stress of its subsurface, and calculates the fatigue crack initiation life of the rough surface fatigue theory.