• Title/Summary/Keyword: 접촉응력해석

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3D Finite Element Analysis of High Tension Bolted Joints (고장력 볼트 이음부의 3차원 유한요소 해석)

  • Shim, Jae Soo;Kim, Chun Ho;Kim, Dong Jo
    • Journal of Korean Society of Steel Construction
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    • v.16 no.4 s.71
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    • pp.407-414
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    • 2004
  • Bridges in common use are expected to have more varieties of load in their connected members and bolts than in construction. Faults in connection members or bolts occur so often according to the time flow. One of the purposes of this study is to find out the behavior and structural features of high-tension bolted joints with faults that are very difficult and cost much to find out through experimentation with finite element analysis. Another purpose of this study is to provide sufficient data, estimated experimental results, and the scheme of the test plate for an economical experimental study in the future. Surveys of bridges with a variety of faults and statistical classifications of their faults were performed, as was a finite element analysis of the internal stress and the sliding behavior of standard and defective bridge models. The finite element analysis of the internal stress was performed according to the interval of the bolt, the thickness of the plate, the distance of the edge, the diameter of the bolt, and the expansion of the construction. Furthermore, the analysis explained the sliding behavior of high-tension bolt joints and showed the geometric non-linear against the large deformation, and the boundary non-linear against the non-linear in the contact surface, including the material non-linear, to best explain the exceeding of the yield stress by sliding. A normally bolted high-tension bolt joint and deduction of bolt tension were also analyzed with the finite element analysis of bridge-sliding behavior.

Electromagnetic-structure Co-simulation Analysis of Aluminum Pipe with Electromagnetic Forming according to Temperature (전자기 성형 시 온도에 따른 알루미늄 파이프의 전자기-구조 연동해석)

  • Kang, Hanbin;Tak, Seungmin;Baek, Inseok;Choi, Jinkyu;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.64-69
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    • 2018
  • The high-velocity electromagnetic forming (EMF) process is based on the Lorentz force and the energy of the magnetic field. The advantages of EMF include improved formability, wrinkle reduction, and non-contact forming. In this study, the electromagnetic-structural interlocking analysis was performed in order to analyze the moldability of aluminum pipe using electromagnetic molding. The magnetic flux density was decreased due to increasing electrical resistance as the temperature increased, and the stress-strain curve decreased. The higher the temperature, the lower the flow stress, increasing deformation.

Load capacity simulation of PTO gears for a small cultivator during rotary ditching operation (구굴 작업에 따른 소형 관리기의 PTO 기어 부하 용량 시뮬레이션)

  • Lee, Pa-Ul;Choi, Changhyun;Choi, Youngsoo;Lee, Lijung;Kim, Yongjoo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.11-11
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    • 2017
  • 지속적인 고령화 추세에 따라 여성과 고령층의 노동력이 차지하는 비율이 높아지고 있어, 사용하기 편리한 소형농기계의 요구가 증가하고 있는 실정이다. 본 연구에서 사용한 소형 관리기는 정식 작업 전 경운, 정지 등 다양한 작업이 가능한 농기계이다. 본 연구에서는 소형 관리기에 토크 측정 시스템을 구성하였으며, 작업 중 가장 큰 부하를 받는 구굴 작업 부하를 측정하였다. 또한, 작업 시 가장 직접적으로 영향을 받는 PTO (Power Take Off) 기어의 부하 용량(load capacity)을 기어 해석 소프트웨어를 이용하여 분석하였다. PTO 기어의 부하 용량은 안전율, 피로수명을 대상으로 평가하였다. 측정된 부하 데이터는 변동 하중이므로, 부하 크기와 빈도수의 규칙적인 신호로 단순화하기 위하여 레인플로우 카운팅 방법을 사용하였으며, SWT (Smith-Watson-Topper) 방법을 이용하여 공칭 토크를 계산하였다. PTO 기어의 안전율은 ISO 6336, 피로 수명은 마이너 법칙(Miner rule)을 이용하여 계산하였다. PTO의 변속 단수 총 2단이며, 5개의 스퍼 기어로 구성되어 있다. 시뮬레이션 결과, 소형 관리기의 주행 속도 또는 PTO의 회전속도 증가에 따라 PTO에서 발생하는 평균 부하가 크게 나타났다. 또한 주행 단수 및 PTO 기어 단수가 증가할수록 기어의 안전율과 피로 수명이 감소하였으며, 특히 PTO 기어의 안전율은 접촉 응력에서의 안전율보다 굽힘 응력에서의 안전율이 급격하게 감소하였다. 소형 관리기의 PTO 수명은 주행 단수 2단, PTO 단수 2단 일 때 가장 적게 나타났다. 따라서 소형 관리기의 주행 속도와 PTO 회전 속도를 저속으로 작업하는 것이 PTO 기어의 수명에 더 유리할 것으로 판단된다.

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Study on the Clamping Force and the Friction Coefficient in a Bolt tightened up to the Plastic Range (소성역체결 볼트의 체결력과 마찰계수에 관한 연구)

  • 손승요;신근하
    • Computational Structural Engineering
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    • v.7 no.3
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    • pp.133-141
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    • 1994
  • When a bolt is tightened up to the range of plastic deformation, yielding may be governed by the combined stresses due to the axial force developed in the bolt and the frictional torque induced on the thread by the contact with the nut. Consideration is taken account of the fact that the unengaged portion of the thread has least sectional area, being subject to initial yielding. Once yielding has taken place some strain hardening effect may result. Incremental stress-strain relations are used to treat the continued yielding, which is equivalent to treat continued yielding as if summing up the effects of thin walled cylinders subject to plastic deformation. M10 bolts of fine threads are used for both computational and experimental purposes. Variation of axial forces and frictional torques vs. the frictional coefficients are presented together with other plots showing some characterist of bolt under plastic deformation. Finally, a design and control aid for the tightening(i.e., kind of nomograph) is presented, showing the relationships among the torque factor and frictional coefficients for that particular bolt used in the experiment.

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Finite Element Analysis of Reinforced Concrete Masonry Infilled Frames with Different Masonry Wall Thickness Subjected to In-plane Loading (채움벽 두께에 따른 철근콘크리트 조적채움벽 골조의 면내하중에 대한 유한요소해석)

  • Kim, Chungman;Yu, Eunjong;Kim, Minjae
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.85-93
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    • 2016
  • In this study, finite element analyses of masonry infilled frames using a general purpose FE program, ABAQUS, were conducted. Analysis models consisted of the bare frame, infilled frames with masonry wall thickness of 0.5B and 1.0B, respectively. The masonry walls were constructed using the concrete bricks which were generally used in Korea as infilled wall. The material properties of frames and masonry for the analysis were obtained from material tests. However, four times increased the tensile strength was used for 1.0B wall, which is seemingly due to the differences in locating the bricks. The force-displacement relation and development of crack from the FE analysis were very similar to those from the experiments. From the FEA results, contact force between the frame and masonry, distribution of shear force and bending moments in frame members were analyzed. Obtained contact stress shows a trianglur distribution, and the contact length for 0.5B speciment and 1.0B specimen were close to the value estimated using ASCE 41-06 equation and ASCE 41-13 equation, respectively. Obtained shear force and bending moment distribution seems to replicate actual behavior which originates from the contact stress and gap between the frame and masonry.

A Study on Improvement of Structural Strength Evaluation Methods for Tank of Tank Car used for Carrying Hazard Materials (위험물 수송 철도차량 탱크의 구조강도 평가방법 개선연구)

  • Lim, Chung-Hwan;Goo, Byung-Choon
    • Fire Science and Engineering
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    • v.22 no.3
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    • pp.239-245
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    • 2008
  • In this study, we researched about characteristics of many kinds of tank cars for carrying hazard materials and performed structural strength evaluation using finite element analysis for tank of asphalt tank car to suggest the efficient analysis method that can develop accuracy regarding to characteristics of tank cars. For this, we analyzed the asphalt tank refer to JIS E 7102 (Design Method for Tanks of Tank Cars). As results, we could show that the maximum stress is applied at the area supported by saddle and the maximum stress is under a criterion suggested from JIS E 7102. Therefore we verified that this asphalt tank car had enough structural strength.

Rigid-plastic Finite Element Analysis for the Characteristics of Deformation in Upsetting Solid Cylinders (강소성 유한요소법 에 의한 중실 원통봉 업세팅 의 변형 특성 해석)

  • 백남주;최재찬;윤동진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.6
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    • pp.725-731
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    • 1985
  • In this study the rigid-plastic finite element method is used in order to study the deformation characteristics of solid cylinder upsetting. The effects of friction and aspect ratios on the effective strain distribution, axial stresses at the die-material interface, radial displacements, strain components, grid distortion on the meridional cross-section and gradual changes of outer profile are studied analyzed and compared with the experiments for commercially pure aluminum and .alpha.-brass. The agreement between numerical (or theoretical)and experimental results is shown to be acceptable for the engineering purpose.

Dynamic Characteristics and Compressive Stress of Multi-Layered Stone Masonry Model (석벽돌 적층모형의 압축응력과 동적특성)

  • Lee, SungMin;Shon, HoWoong;Lee, SooGon
    • Journal of the Korean Geophysical Society
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    • v.7 no.1
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    • pp.31-40
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    • 2004
  • When surveying the cultural heritages especially in the case of stone structures, preserving their original state is of primary importance. For the effective assessment of survey results of stone structure, the dynamic characteristics of that system should be considered. Dynamic characteristics of stone masonry structures depend on several factors such as coefficients of friction, contact conditions, and number of layers of bonding stones. These factors can be estimated by using the dynamic analysis results. This paper describes a method for natural frequency determination of traditional stone arch bridge subjected to compressive force. For this purpose, multi-layered granite brick models of for arch bridge were made and fundamental frequencies corresponding increasing axial forces were measured.

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Process Analysis for the First Two Steps of the SCM453H Bolt with a Modified Molding Process (성형 공정을 수정한 SCM435H 볼트의 초기 2단계까지의 공정 해석)

  • Ahn, Kyo-Chul;Choi, Chui-Kyung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.11
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    • pp.5366-5370
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    • 2013
  • For a easier bolt molding, an extrusion process, the 2nd step of the molding process, was moved to step 4, and the bolt head section was exclusively molded in steps 2 and 3. As a result, the molding process was made easier thanks to the minor modification, and the contact pressure decreased in step 1 and increased in step 2 over its earlier intensity. Also, the maximum effective stress, effective strain, and molding force were all increased in both steps 1 and 2.

Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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