• Title/Summary/Keyword: 접촉식 프로브

Search Result 30, Processing Time 0.028 seconds

레이져 응용 계측에 관하여

  • 신현동
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.6 no.2
    • /
    • pp.14-19
    • /
    • 1984
  • 종래에 많이 사용된 각양의 계측 방법을 일일이 설명하는 것은 본 해설의 목적이 아니기 때문에 개략적으로 분류하여 설명하면 다음과 같다. 1) 시간 평균유속은 주로 프로브(probe)를 경유하여 동압과 정압의 측정에 의하여 수행되어 왔다. 연소반응이 있으면 밀도의 변화가 있게 되는데 밀도는 후술하는 농도의 계측과 온도의 계측에 의하여 정해져 동압과 정압으로부터 유속으로 변환된다. 시간분해능이 높은 비접촉식(직접 프 로브를 측정부에 삽입하지 않는 방법) 유속측정이 가능한 방법으로는 레이저 도플러 유속계 (Laser Doppler Velocimetry, 이하 LDV로 표현)를 들 수 있다. LDV는 압력측정에 의한 유속 산출법에서와 같은 온도 및 농도 등의 부수적인 계측이 필요없이, 직접 유속을 검출할 수 있으며 또한 검정이 필요없는 절대유속 측정이 가능하며 현재 연소반응이 있는 흐름에 대한 대부분의 연구에 적용되고 있는 실정이다. 2) 시간평균 화학종 농도측정에 가장 많이 쓰이는 방법은, 연소가스를 채취하여 가스 크로마토 그라프(Gas Chromatograph)로 분석하는 것을 들 수 있다. 한편, 시간 분해능이 높은 화학종 농 도의 계측은 레이저를 사용하여 각 화학종의 발광, 산란 및 흡수성을 이용, 측정한다. 3) 온도측정은 대부분 열전대를 사용하고 있다. 그러나 이 방법은 직접 프로브를 삽입해야 하므로 사용한계의 범위가 지극히 좁으며, 연소반응이 일어나므로 프로브 자체의 촉매반응 및 복사 열전달에 의한 보정 등이 사용상 큰 문제로 제기된다. 그러나 최근 레이저 이용기술의 발달로 (2)항에서의 농도 계측과 같이 반응기체의 온도 및 성분의 동시측정이 가능한 방법도 점차 현 실화 되어가고 있다. 그 대표적인 예로 CARS법(Coherent Anti-Stokes Raman Spectroscopy)을 들 수 있다. 이상으로부터 연소반응이 일어나는 흐름에서의 각종 계측에서는, 비접촉 측정의 가능성과 시간 공간 분해능의 특징으로 미루어 앞으로는 레이저를 이용한 계측 방법이 그 주류를 이룰 것으로 사료된다. 우선 본 해설은 기체의 온도 및 농도의 광학적 측정방법중 Raman산란광 검출법에 대하여 실제로 측정하는 입장에서 간단히 소개한다.

  • PDF

Error Identification and Compensation for NC Machine Tools Using the Reference Artifact (기준물을 이용한 NC 공작기계의 오차규명 및 보상제어)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.2
    • /
    • pp.102-111
    • /
    • 2000
  • Methodology of volumetric error identification and compensation is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geo-metric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. A volumetric error compensation system based on IBM/PC is linked with a FANUC CNC controller to compensate for the identified volumetric error in machining workspace.

  • PDF

A Study on the On-machine Profile Measurement of Large Aspheric Form using Capasitive Sensor (정전용량센서를 이용한 대구경 비구면 형상의 기상측정에 관한 연구)

  • Kim, Geon-Hee;Won, Jonh-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.3
    • /
    • pp.56-61
    • /
    • 2003
  • This paper described about on-machine profile measurement of aspheric surfaces using contact probing technique in ultra precision machine. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime using a circle leaf spring mechanism and a capacitive-type sensor. The contact probe which is installed on the z-axis is In touch with the aspheric objects which is fixed on the spindle of the diamond turning machine(DTM) during the measuring procedure. The x, z-axis motions of the machine are monitored by a set of two orthogonal plane mirror type laser interferometers. As a results, the developed contact probe on-machine measurement system showed 10 nanometers repeatability with a ${\pm}2{\sigma}$ and uncertainty of 200 nmPv.

  • PDF

A study on Ultra Precision machining process for Aspheric (비구면 초정밀절삭 공정기술에 관한 연구)

  • 김건희;홍권희;김효식;김현배;양순철;윈종호
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.90-93
    • /
    • 2003
  • This paper described about the ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a circle leaf spring mechanism and a capacitive-type sensor. The, contact probe is attached on the z-axis during measurement while aspheric object are supported on the diamond turning machine(DTM). The machine xz-axis motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed of on-machine measurement system in this investigation is capable of providing a repeatability of 10 nanometers with a $\pm$20 uncertainty of 200nmPv.

  • PDF

Volumetric Error Identification for NC Machine Tools Using the Reference Artifact (기준물을 이용한 NC 공작기계의 체적오차 규명)

  • Kim, Gyeong-Don;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.12
    • /
    • pp.2899-2908
    • /
    • 2000
  • Methodology of volumetric error identification is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geometric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. The proposed method can speed up and simplify volumetric error identification processes.

Development of On-machine Measurement System utilizing a Capacitive-type Sensor (정전용량형 센서를 이용한 기상계측시스템의 개발)

  • 김건희;박순섭;박원규;원종호
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.391-395
    • /
    • 2002
  • This paper described about the ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a leaf spring mechanism and a capacitive-type sensor. The contact probe is attached on the z-axis during measurement while aspheric objects are supported on the single point diamond turning machine(SPDTM). The machine xz-axis motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed of On-machine Measurement System in this investigation is capable of providing a repeatability of 20 nanometers with a $\pm$20 uncertainty of 300 nanometers.

  • PDF

Non-contact Stress Measurement in Steel Member of PSC Box Bridge Using Raman Spectroscopy (라만 형광 분광법을 이용한 PSC 박스교 인장케이블 응력측정방법 연구)

  • Kim, Jongwoo;Kim, Namgyu
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.23 no.2
    • /
    • pp.130-134
    • /
    • 2019
  • In this paper, a laser-based non-contact load cell is newly developed for measuring forces in prestressed concrete tendons. First, alumina particles have been sprayed onto an empty load cell which has no strain gauges on it, and the layer has been used as a passive stress sensor. Then, the spectral shifts in fluorescence spectroscopy have been measured using a laser-based spectroscopic system under various force levels, and it has been found that the relation of applied force and spectral shift is linear in a lab-scale test. To validate the field applicability of the customized load cell, a full-scale prestressed concrete specimen has been constructed in a yard. During the field test, it was, however, found that the coating surface has irregular stress distribution. Therefore, the location of a probe has to be fixed onto the customized load cell for using the coating layer as a passive stress sensor. So, a prototype customized load cell has been manufactured, which consists of a probe mount on its casing. Then, by performing lab-scale uniaxial compression tests with the prototype load cell, a linear relation between compression stress and spectrum shift at a specific point where laser light had been illuminated has been detected. Thus, it has a high possibility to use the prototype load cell as a force sensor of prestressed concrete tendons.

A Study on the Performance of Atomic Force Probe for Coordinate Measuring Machines (3차원 측정기를 위한 원자간력 프로브 성능 연구)

  • Jung, P.G.;Bae, G.H.;Hong, S.W.
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.17 no.4
    • /
    • pp.75-80
    • /
    • 2008
  • This paper presents an atomic force probe for triggering coordinate measuring machines(CMMs). A rigorous comparison is made between touch trigger probe and atomic force probe for CMMs. Typical CMMs(touch trigger probe based CMMs) often lead to some errors associated with object curvature and difference in triggering sensitivity. Their applicability is limited only to hard objects. The aim of this work is to develop a trigger sensor for CMMs using atomic force. In order to show the applicability of atomic force as a trigger sensor, a cylindrical shape is measured with a CMM and an atomic force microscope. Three different touch probe heads with different ball sizes are tested. The experiments show that smaller ball provides better results for curved objects. The experimental results also show that the performance of atomic force as a trigger sensor is about that of the smallest ball probe. In addition, experiments are also performed to measure soft objects. Finally, this paper suggests and verifies a trigger sensor using atomic force for CMMs.

A Study on Improvement of Accuracy using Geometry Information in Reverse Engineering of Injection Molding Parts (사출성형품의 역공학예서 Geometry정보를 이용한 정밀도 향상에 관한 연구)

  • 김연술;이희관;황금종;공영식;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.546-550
    • /
    • 2002
  • This paper proposes an error compensation method that improves accuracy with geometry information of injection molding parts. Geometric information can give an improved accuracy in reverse engineering. Measuring data can not lead to get accurate geometric model, including errors of physical parts and measuring machines. Measuring data include errors which can be classified into two types. One is molding error in product, the other is measuring error. Measuring error includes optical error of laser scanner, deformation by probe forces of CMM and machine error. It is important to compensate these in reverse engineering. Least square method(LSM) provides the cloud data with a geometry compensation, improving accuracy of geometry. Also, the functional shape of a part and design concept can be reconstructed by error compensation using geometry information.

  • PDF

Thermal Deformation Characteristics of the Adaptive Machine Tools under Change of Thermal Environment (열적 환경변화에 의한 공작기계의 구조적 특성)

  • 이재종;이찬홍;최대봉;박현구
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.1023-1027
    • /
    • 2000
  • In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to analyze the thermal characteristics under several operating conditions, experiments performed with the touch probe unit and five gap sensors on the vertical and horizontal machining centers.

  • PDF