• Title/Summary/Keyword: 접촉성 피로

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Non-Contact Ultrasonic Testing of Aircraft Joints using Laser Generated Lamb Wave (레이저 여기 램파를 이용한 항공기 판재 접합부의 비접촉식 초음파 검사)

  • Jhang, Kyoung-Young;Kim, Hong-Joon;Ceringlia, Donatella;Djordjevic, Boro
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.2
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    • pp.163-168
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    • 2001
  • Due to aging, adhesively bonded and riveted aircraft lap joints can contain distends, cracks around rivet holes, fatigue induced flaws, and corrosion. It is required for the safety of aircraft to inspect these defects through the whole region of mint in rapid speed. Bond quality or adhesively bonded and riveted aluminum lap splice joints is investigated using non-contact remote ultrasonic nondestructive evaluation (NDE). Non-contact ultrasonic tests are performed using laser generation and air-coupled transducer detection. A Q-switched Nd:YAG laser and a periodic transmission mask are used to generate a selected Lamb mode. The Lamb wave is generated on one side of the lap splice joint, propagates along the plate, interacts with the joint and is detected on the other side by a micromachined air-coupled capacitance transducer. Analysis of recorded signals allows to evaluate the condition of the bond.

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Contact fatigue and strength degradation in dental ceramics (치아용 세라믹스에서의 접촉피로 및 강도저하)

  • 정연길;이수영;최성철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.5
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    • pp.527-533
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    • 1999
  • Hertzian indentation tests with spherical indenters in water were conducted to examine the contact fatigue in three dental ceramics, such as feldspathic porcelain, micaceous glass-ceramic (MGC) and glass-infiltrated alumina, which was used as dental restorations, and evaluated the effect of contact damage on strength. Initial damage was dependent of microstructure, showing cone cracks of brittle behavior in the feldspathic porcelain and deformation of quasi-plastic behavior in the MGC, with an intermediate case in the glass-infiltrated alumina. However, as increasing the number of cyclic loading (n=1~n =$10^6$)all materials showed an abrupt strength degradation, at which fracture was originated from damage in the contact fatigue. There were two strength degradation with increasing the number of cyclic loading in specific loads (200N, 500N, 1000N):first was from the cone cracks, and second was from the radial cracks created by cyclic loading. The radial cracks, once formed, led to rapid degradation in strength properties, Finally the material was failed at the high number of cyclic loading. Strength degradation with indentation load at fixed number of cyclic loading indicated that the feldspathic porcelain should be highly damage tolerant to the contact fatigue.

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Experimental Verification of Compressor Blade Aeromechanics (압축기 블레이드 Aeromechanics의 시험적 검증)

  • Choi, Yun Hyuk;Park, Hee Yong;Kim, Jee Soo;Shin, Dong Ick;Choi, Jae Ho;Kim, Yeong Ryeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.240-244
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    • 2017
  • Experimental verification in the rig test stage for component development is a vital link between the aeromechanical design and structural integrity validation process. Based on this premise, Non-Intrusive Stress Measuring System was adopted on the axial compressor test rig to measure the static and dynamic tip deflection of all blades by using tip-timing sensors. Through analyzing vibration characteristics, we evaluated the vibratory stresses seen on the blades fatigue critical location; detected synchronous resonances which are the source of High Cycle Fatigue (HCF) in blades; presented non-synchronous vibration response by aerodynamic excitation and individual blade mis-tuning patterns.

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Acceleration Test Method for Failure Prediction of the End Cap Contact Region of Sodium Cooled Fast Reactor Fuel Rod (소듐냉각 고속로 연료봉단의 접촉부 손상예측을 위한 가속시험 방법)

  • Kim, Hyung-Kyu;Lee, Young-Ho;Lee, Hyun-Seung;Lee, Kang-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.375-380
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    • 2017
  • This paper reports the results of an acceleration test to predict the contact-induced failure that could occur at the cylinder-to-hole joint for the fuel rod of a sodium-cooled fast reactor (SFR). To incorporate the fuel life of the SFR currently under development at KAERI (around 35,000 h), the acceleration test method of reliability engineering was adopted in this work. A finite element method was used to evaluate the flow-induced vibration frequency and amplitude for the test parameter values. Five specimens were tested. The failure criterion during the life of the SFR fuel was applied. The S-N curve of the HT-9, the material of concern, was used to obtain the acceleration factor. As a result, a test time of 16.5 h was obtained for each specimen. It was concluded that the $B_{0.004}$ life would be guaranteed for the SFR fuel rods with 99% confidence if no failure was observed at any of the contact surfaces of the five specimens.

Evaluation of Fatigue Degradation in SUS316L Using Nonlinear Ultrasonics (초음파의 비선형 특성을 이용한 SUS316L 재료의 피로 열화 평가에 관한 연구)

  • Choi, Ik-Hwang;Baek, Seung-Hyun;Lee, Tae-Hun;Jhang, Kyung-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.145-152
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    • 2010
  • This study evaluated the fatigue degradation in a SUS316L specimen using the nonlinear ultrasonic method. The nonlinearity of the ultrasonic wave was estimated by a relative nonlinear parameter defined as the ratio of the amplitudes for the fundamental wave to the second harmonic wave. In the experiment, a measurement system with contact transducers was constructed; reliable measurements were assured by keeping measurement conditions consistent and reducing extra harmonics generated in the measurement system. Two types of SUS316L specimen were used in experiments; a rotating bar fatigue specimen and a tensile fatigue specimen. The fatigue condition used was high cycle fatigue. The former specimen had a cylindrical shape and was used to observe the change in the nonlinear parameter after fatigue accumulation in a specimen. The latter was a plate-shaped specimen and was used to confirm the change in the nonlinear parameter at the position where the fatigue stress was concentrated. The measured nonlinear parameter showed a strong correlation to the damage level in both fatigue tests.

Shape Optimization and Reliability Analysis of the Dovetail of the Disk of a Gas Turbine Engine (가스터빈엔진 디스크의 도브테일 형상 최적화와 신뢰도 해석)

  • Huh, Jae-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.4
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    • pp.379-384
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    • 2014
  • The most critical rotating parts of a gas turbine engine are turbine blades and disc, given that they must operate under severe conditions such as high turbine inlet temperature, high speeds, and high compression ratios. Owing to theses operating conditions and high rotational speed energy, some failures caused by turbine disks and blades are categorized into catastrophic and critical, respectively. To maximize the margin of structural integrity, we aim to optimize the vulnerable area of disc-blade interface region. Then, to check the robustness of the obtained optimized solution, we evaluated structural reliability under uncertainties such as dimensional tolerance and fatigue life variant. The results highlighted the necessity for and limitations of optimization which is one of deterministic methods, and pointed out the requirement for introducing reliability-based design optimization which is one of stochastic methods. Thermal-structural coupled-filed analysis and contact analysis are performed for them.

Development of the Inductive Proximity Sensor Module for Detection of Non-contact Vibration (비접촉 진동 검출을 위한 유도성 근접센서모듈 개발)

  • Nam, Si-Byung;Yun, Gun-Jin;Lim, Su-Il
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.5
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    • pp.61-71
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    • 2011
  • To measure the fatigue of metallic objects at high speed vibration while non-contact precision displacement measurement on how to have a lot of research conducted. Noncontact high-speed vibration detection sensor of the eddy current sensors and laser sensors are used, but it is very expensive. Recently, High-speed vibrations detection using an inexpensive inductive sensor to have been studied, but is still a beginner. In this paper, a new design of an inexpensive inductive proximity sensor has been suggested in order to measure high frequency dynamic displacements of metallic specimens in a noncontact manner. Detection of the existing inductive sensors, detection, integral, and amplified through a process to detect the displacement noise due to weak nature of analog circuits and integral factor in the process of displacement detection is slow. The proposed method could be less affected by noise, the analog receive and high-speed signal processing is a new way, because AD converter (Analog to Digital converter) without using the vibration frequency signals directly into digital signals are converted. In order to evaluate the sensing performance, The proposed sensor module using non-contact vibration signals were detected while shaker vibration frequencies from 30Hz to 1,100 Hz at intervals of vibrating metallic specimens. Experimental results, Vibration frequency detection range of the metallic specimins within close proximity to contactless 5mm could be measured from DC to 1,100Hz and vibration amplitude of the resolution was $20{\mu}m$. Therefore, the proposed non-contact inductive sensor module for precision vibration detection sensor is estimated to have sufficient performance.

Fatigue Life Prediction of Spot Welds under Tensile-Bending Load (인장-굽힘을 받는 점용접부의 피로수명예측)

  • 이용복;조주환;정진성;조현억
    • Proceedings of the KWS Conference
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    • 1997.10a
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    • pp.77-80
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    • 1997
  • Spot welding has been used in the sheet metal joining processes because of its high productivity and convenience. In this study, predicting methods of fatigue life of spot welded joint have been studied fatigue life of conch-peel spot welded joint was influenced by tail effect. Fatigue life was estimated by stress index parameter considering multiaxial stresses and tail effect. Fatigue tests were conducted with the coach-peel specimens using SPCC.

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탄성유체윤활이론을 적용한 볼 베어링 역학

  • 최동훈
    • Journal of the KSME
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    • v.29 no.3
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    • pp.261-269
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    • 1989
  • 볼 베어링의 성능에 중요한 영향을 미치는 볼 베어링 특유의 기하학적 형상, 탄성론에 근거한 볼과 궤도륜 사이의 접촉역학 및 구름접촉을 위한 탄성 유체윤활이론을 소개한 후, 축방향 하 중하에서 고속으로 회전하고 있는 볼 베어링의 해석방법을 기술하였다. 소개된 해석 방법이 완박한 것은 아니며, 보다 엄밀한 해석을 위하여 마찰열에 의한 온도상승의 영향을 고려하여야 할 것이다. 또한 해석 결과를 얻기 위하여 효율적인 수치 계산법을 적용한 볼 베어링 해석을 위한 결과를 얻기 위하여 효율적인 수치 계산법을 적용한 볼 베어링 해석을 위한 전용 소프트 웨어를 개발하여야 한다. 외국에서는 이와 같은 컴퓨터 프로그램이 사용되고 있으나, 우리도 독자적으로 전용 소프트웨어를 개발함으로써, 외국의 소프트웨어를 도입하였을 때의 한계를 피 하고, 다양한 응용예마다 가장 효율적인 해석을 할 수 있는 유연성을 가질 필요가 있다고 생각 한다. 구조물 최적설계를 위하여 유한요소 해석 프로그램을 이용하듯이, 이와 같은 전용 해석 소프트웨어를 사용하여 볼 베어링의 최적설계를 할 수 있을 것이다.

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