• Title/Summary/Keyword: 절삭유

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A Study on the Ultrafiltration of a Cutting Oil Emulsion (절삭유 에멀젼의 한외여과분리 연구)

  • 김광제;박인준;김동권;이수복
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.10a
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    • pp.31-32
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    • 1995
  • 한외여과분리의 중요한 응용분야의 하나인 oil/water 에멀젼의 분리에 대하여 연구하였다. Oil/water 에멀젼의 한외여과분리 원리를 제안하고, 상용되고 있는 하나의 절삭유를 대상으로 분리가능성을 조사하였다. 사용된 한외여과분리 모듈은 상업적으로 이용되고 있는 IRIS 3042 분리막이 장착된 평판형이었다. 한외여과 실험에서 공급압력, 공급유량, 공급에멀젼의 oil농도등을 변화시키면서 투과액의 oil농도, 투과속도등을 측정하여 분리성능을 조사하였다.

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Cutting Characteristics Depending on Coolant Level in Turning Process (절삭유 레벨에 따른 선삭가공 절삭특성)

  • 양승한;이영문
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.80-86
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    • 2004
  • With the increasing demand of environmentally clean machining in recent years, the use of coolants has been restricted extensively. In this paper, a multiple comparison method(Tukey's HSD method) is proposed to choose the optimum level of coolant necessary for an efficient and environmentally clean machining. The cutting temperature, specific cutting energy, and surface roughness in turning process are analysed by ANOVA(Analysis Of Variance) and Tukey's HSD method. From the experimental results and statistical analysis, it is found that the optimum condition of coolant level is 10 ml/min with 6% mix ratio, which is almost half of the commonly used level.

Ultrasonic Immersion-steam Cleaning and High Temperature Drying Process for Removing Cutting Oil on Titanium Turning Scraps (타이타늄 터닝 스크랩 내 절삭유 제거를 위한 초음파 침지-스팀 및 고온 건조 공정)

  • Chae, Jikwang;Yoo, Suhwan;Oh, Jung-Min;Lim, Jae-Won
    • Resources Recycling
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    • v.30 no.1
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    • pp.60-65
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    • 2021
  • The recycling of titanium turning scraps requires the removal of cutting oil and other contaminants remaining on the surface. In this study, an experiment was conducted in which titanium scraps were cleaned by a combination of ultrasonic immersion-steam cleaning and subsequent drying at high temperature. To determine the removal mechanism of cutting oil, the contact angle between titanium surface and cutting oil was measured. The result confirmed the optimum condition of the immersion solution of the titanium turning scraps. In the case of immersion cleaning of Na4P2O7 aqueous solution, the degree of carbon removed in the cutting oil was the highest at 50℃, and it was confirmed that the carbon content obtained from the combination of steam cleaning and ultrasonic immersion-steam cleaning was lower than that from steam cleaning after ultrasonic immersion. The oxidation and decomposition behaviors of cutting oil were investigated using Thermogravimetric analysis (TGA) and the result was applied in the high temperature drying process. From the results of the high temperature drying tests, it was concluded that 200℃ is the optimal drying temperature.

The Characteristics of Cutting Fluid Atomization in According to Cutting Fluid Application Method (절삭유 공급방식에 따른 절삭유 분산특성에 관한 연구)

  • Hwang, Joon;Chung, Eui-Sik
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.858-861
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    • 2000
  • This paper presents the characteristics of cutting fluid atomization due to its application method. In this study three different application methods; nozzle, jet, mist type is adopted for evaluating the cutting fluid's effect in terms of machinability and environmental consciousness. Cutting fluids are widely used to cool and lubricate the cutting zone in machining process. Cutting fluids mist via atomization in spin-off process can be affected to health risk. To satisfy the increasing concern of health and environment problem and keep the machinability or productivity it is necessary to establish the resonable strategy of cutting fluid usage and optimal control. Tool wear and cutting fluid diffusion rate in the air were measured as machinability index and environmental index in a few turing operation. Through this basic approach it can be also provide the optimization of cutting process and improvement of machine tool design in achieving environmentally conscious machining.

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Separation and Recovery of Silicon Powder from Waste Silcon Sludge (폐실리콘 슬러지로부터 실리콘 분말의 분리 회수)

  • Jang, Hee-Dong;Chang, Han-Kwon;Suh, Yong-Jae;Kim, Byoung-Gyu;Hong, Seung-Hui;Chang, Won-Chul
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2005.05a
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    • pp.147-151
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    • 2005
  • 실리콘 잉곳의 절단공정에서 발생하는 폐실리콘 슬러지는 실리콘과 실리콘카바이드 등의 유가자원이 함유되어 있는데, 본 연구에서는 폐실리콘 슬러지 중의 실리콘 분말을 효과적으로 분리, 회수하는 방법에 대해 검토하였다. 폐실리콘 슬러지는 상당량의 절삭유와 소량의 철분말이 포함되어 있는데 절삭유는 유기 용매에 용해시켜 효과적으로 분리하였고, 철분말은 자력선별에 의해 제거하였다. 절삭유와 철성분이 제거된 잔사인 실리콘과 실리콘 카바이드의 혼합 분말로부터 초음파 분산 선별법을 사용하여 실리콘 분말을 효율적으로 분리회수 하였다.

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Tool fracture detection in end milling using cutting force and acoustic emission propagated through cutting fluid (엔드밀 가공시 절삭력과 절삭유를 통해 전파된 음향방출을 이용한 공구파손 검출)

  • Maeng, M.J.;Cho, S.S.;Chung, J.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.163-170
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    • 1997
  • End milling experiments are conducted to investigate characteristics of acoustic emission (AE) and cutting force singals due to tool fracture. The AE signals are obtained with a sensor attached to cutting fluid discharge nozzle. Tool states are identified with scanning electron microscopy and optical microscopy. It is demonstrated that the AE signals provide reliable informations about the cutting processes and tool states. Morever, tool fracture can be detected successfully using both the AE count rate and the standard deviation of principal cutting force.

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친환경 난삭재 절삭가공기술

  • Kim, Dong-Hyeon;Kim, Gwang-Seon;Lee, Chun-Man
    • Journal of the KSME
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    • v.52 no.2
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    • pp.43-47
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    • 2012
  • 현재 난삭재 가공에는 연삭가공기술이 널리 쓰이고 있다. 하지만 연삭가공은 냉각액, 절삭유 등의 소모가 많아 환경에 나쁜 영향을 미치고 에너지 소모도 크다. 최근에 LAM(레이저 보조가공) 등의 기술개발이 이루어져 기존보다 더 효율적으로 난삭재를 가공할 수 있게 되었다. 이 글에서는 환경 친화적 난삭재 절삭가공기술 동향에 대해 소개한다.

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An Experimental Study on the Proper Supply Method of Metal Cutting Coolant (절삭유 공급 방식의 최적화를 위한 실험적 연구)

  • 강재훈;송준엽;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.977-980
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    • 2004
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the life of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface, reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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