• Title/Summary/Keyword: 절삭유

Search Result 139, Processing Time 0.03 seconds

A Study on the Performance of Heat Transfer of Low Fin Tubes Used in Cooling of the Cutting Oil of the Machine Tool (공작기계 절삭유 냉각용 낮은 핀관의 열전달 성능에 관한 연구)

  • 조동현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1998.10a
    • /
    • pp.125-133
    • /
    • 1998
  • Nine tubes with trapezoidal integral-fins having fin densities from 748 to 1654fpm and 10,30 grooves and finned tubes with caves of 0.55 and 0.64mm height respectively are tested. A plain tube having same diameter as the finned tubes is also tested for comparison. In case of condensation CFC-11 condensates at saturation state of 32$^{\circ}C$ on the outside surface cooled by inside cooling water flows. And in case of boiling the refrigerant evaporates at a saturation state of 1bar on the outside tube surface and heat is supplied by hot water which circulates inside of the tube. The tube having fin density of 1299fpm and 30grooves has the best condensation overall heat transfer coefficient. However, as far as boiling heat transfer coefficient concerns, fin tubes with cave show higher value than low fin tube having fin density of 1299fpm and 30 grooves.

  • PDF

Characteristics of Environment-friendly Semi-dry Turning (환경 친화적인 세미드라이 선삭가공 특성)

  • Lee, Jong-Hang;Lee, Sang-Jo;Lee, Seok-U;Choe, Heon-Jong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.19 no.10
    • /
    • pp.221-226
    • /
    • 2002
  • As environmental restriction has continuously become more strict, machining technology has emphasized on development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication (MQL). Compared with milling, turning is continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this work, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize conventional cutting fluids.

Effect of Cutting off Processing SCM415 on Surface Roughness and Thickness of Materials (SCM415의 절단가공이 표면조도와 재료 두께에 미치는 영향)

  • Kim, Jin-Su;Kang, Seong-Ki;Shin, Mi-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.12 no.2
    • /
    • pp.20-26
    • /
    • 2013
  • This study focused on how it affects the surface roughness of work piece in cutting SCM415 steel, widely used steel in industry, by TiCN and TiN tools. Following conclusion was drawn from several experiments. The surface roughness of heat treated workpiece was better than that of non heat-treated materials. Moreover, the roughness of surface roughness(Ra 0.25) on feeding rate of 0.05 was better when it was in wet process, rather than dry process. As the feeding rate increases, TiCN coating tool shows better roughness of surface than TiN tool. Also, in heated treatment, TiCN coating tool shows the least straightness dimension deviation at feeding rate of 0.05, 0.15mm/rev, and concave-like R shape appears by the feeding rate orders of 0.05, 0.15, 0.1, 0.125 and 0.075mm/rev.

A Study on Three-Phase Separation Efficiency according to the Diffusion Plate of a High-Speed Centrifugal Separator (고속 원심분리장치의 확산판에 따른 상 분리효율에 관한 연구)

  • Lee, Choon-Man;Jeong, Ho-In
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.10
    • /
    • pp.99-103
    • /
    • 2019
  • Recently, as the high-precision machinery industry has developed rapidly, peripheral equipment has been developed to improve machining efficiency. Peripheral equipment for machining includes cooling units, housings, oil separators, and much more. Oil, such as cleaning and cutting fluids, is used for machining. When waste oil is reused, the contamination of the workpieces and reduction in machining accuracy are generated by the waste oil, including sludge. Therefore, the development of an oil separator is necessary for efficiently separating oil, water, and sludge. The purpose of this study is to analyze the oil separation efficiency and flow characteristics of a high-speed centrifugal separator according to the rotation velocity and diffusion plate. The oil separation efficiency and flow characteristics were analyzed using hydrodynamic theory and computational fluid dynamics (CFD). The results of this study will be used as basic data for the development of a high-speed centrifugal separator.

Development of Micro-chip Removal Equipment Using Bubble (버블을 이용한 미세칩 제거장치의 개발)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Lee, Sea-Han;Park, Tae-hyun;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.10
    • /
    • pp.88-94
    • /
    • 2021
  • Machining operations require the removal of chips to keep the water-soluble cutting oil clean and fresh throughout the operation time. Water-soluble cutting oil for metal processing is diluted using a 3-8% solution in water which is generally replaced every three to six months. This study aims to develop multiple purification devices to efficiently remove fine contaminating particles from water-soluble cutting oil. The 2D concept designs were created using AutoCAD. The designs were drawn using the 3D modelling feature of CATIA. Flow analysis was performed in a bubble purifier using Ansys computational fluid dynamics (CFD). This analysis has aided in improving the design and structure of the device to create the final prototype. Experiments were conducted to check the prototype's performance. Comparisons of the effects of each process variable on the experiment was carried out using ANOVA.

Femoral Condyle Cut-off Sign - New Indirect Sign of Radiologic Finding in Knee with Discoid Lateral Meniscus - (대퇴 외과 절삭 징후(cut-off sign) - 원판형 외측 반월상 연골 예에서 나타나는 새로운 단순 방사선 소견 -)

  • Ha Chul-Won;Sung Ki-Sun;Park Jae-Chul
    • Journal of the Korean Arthroscopy Society
    • /
    • v.7 no.2
    • /
    • pp.215-219
    • /
    • 2003
  • Purpose : To report the 'condylar cut-off sign', a new radiographic sign in knees with discoid lateral meniscus and to report the sensitivity, specificity, positive predictive value and negative predictive value of the sign to elucidate the diagnostic significance of the sign for discoid meniscus. Materials and Methods : Fifty knees with complete discoid lateral meniscus and fifty normal knees formed the basis of this study. All of them were arthroscopically confirmed fer the discoid or normal lateral meniscus. The authors developed a method to measure the length of the medial and lateral condylar were compare and analyzed. Results : Tile average ratio was 0.716 in the discoid meniscus group, and 0.902 in the normal group. The stastistical analysis by the T-test revealed the t-value -11.13(p<0.0001). Stastistical analysis by chi-square test using cut point 0.8, also showed significant difference between the two groups, with $76\%$ sensitivity, $100\%$ specificity, $100\%$ positive predictive predictive value and $81\%$ negative predictive value. The 'condylar cut-off sign' was readily detectable in all cases of discoid lateral meniscus, suggesting that the cut off sign could serve as a simple and reliable radiographic sign fur the diagnosis of discoid meniscus. Conclusion : The condylar cut-off sign on the Tunnel view of simple radiography of the knee can serve as a good sign for the diagnosis of discoid lateral meniscus, with $100\%$ positive predictive value.

  • PDF

Development of Geometry Design S/W using Analysis on Machining Characterization considering EndMill Geometry (엔드밀 형상에 따른 가공특성 분석을 이용한 형상설계 S/W 개발)

  • 한창규;고성림;유중학;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.04a
    • /
    • pp.111-117
    • /
    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process. In high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and developed tool geometry design S/W.

  • PDF

A Study on the Machining Accuracy Evaluation Method of High Speed Machining (고속가공 시스템의 가공정밀도 평가방법에 관한 연구)

  • 손덕수;유중학;최성주;이우영
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.94-99
    • /
    • 2002
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with these methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

  • PDF

A Study on th High Speed Machining Evaluation Method through Shape Machining (형상가공을 통한 고속가공 시스템 평가방법에 관한 연구)

  • 손덕수;유중학;최성주;이우영
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.992-995
    • /
    • 2001
  • Several evaluation methods of conventional machine tools have been proposed by KS and ISO. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation method of high sped machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shape of model have been proposed to evaluate cutting accuracy of high speed machine.

  • PDF

A Study on the Quarrying System by Two-face Rock Blasting and Diamond Wire-saw (양면발파법 및 다이아몬드 와이어쏘를 이용한 채석 시스템 연구)

  • 홍기표;류창하;선우춘;최병희;한공창
    • Explosives and Blasting
    • /
    • v.18 no.3
    • /
    • pp.49-58
    • /
    • 2000
  • 본 논문은 양면발파에 의한 채석기술에서 주로 양면발파 장약패턴 및 다이아몬드 와이어쏘절삭기술에 관한 내용을 중심으로, 현재 각 석재광산에서 시행하고 있는 채석기술과 연구소 에서 시행한 현장 시험발파 결과를 기술한 것이다. 첫째, DA석재광산에서는 제트버너를 이용하여 자유면을 형성하고, 일면발파법과 양면발파법의 작업시간을 비교한 결과 양면 발파할 때에 37%이상의 작업시간 절약효과가 있었으며, 인원은 36%이상의 감소효과가 있었다.둘째, DH석재광산에서는 다이아몬드 와이어쏘를 이용하여 자유면을 형성하고 양면발파 작 업시간과 타 광산에서 일반적으로 사용하고 있는 제트버너에 의한 양면발파 작업시간을 비교하였을 때에 21%이상의 절감효과가 있었고, 작업인원도 21%이상의 감소효과가 있었다. 다이아몬드 와이어쏘를 이용하여 양측면에 자유면을 형성하고 양면 발파하는 채석기술은 소음 및 분진에 의한 환경공해를 방지할 수 있었으며, 작업공정 및 경제성 면에서도 매우 유 리하나 실패시 다른 채석기술에 비해 모암의 손상으로 인한 경제적 손실이 커질 수 있다는 단점도 있으므로 정밀한 발파설계 및 기술이 필요하다.

  • PDF