• Proceedings of the Korean Institute of Resources Recycling Conference
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• 2003.10a
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• pp.241-245
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• 2003

Thiourea 용액에서 금의 고속 전해채취를 위해 사이클론 전해조를 사용하여 금의 회수에 대한 연구를 수행하였다. 금 전해채취의 전해거동을 알기 위해 전해질의 유속, 인가전압, 초기 농도 등의 변수에 대한 실험을 하였다. 기초실험을 통하여 얻은 최적조건 조업하에서 2시간 이내에 전해액 중에 존재하는 99%이상의 금을 회수할 수 있었다.

• Journal of the Korean institute of surface engineering
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• v.16 no.3
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• pp.87-97
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• 1983

석출전위가 낮은 금속들을 저농도용액에서 전기분해하여 회수하는 방법에 대해 아연과 카드뮴을 모델로 삼아 채취방법을 연구하였다. Hull cell과 hyperbolic twin cell에서 시험해서 전류밀도와 효율이 낮기 때문에 기존방법으로는 회수속도가 매우 느린 것을 알 수 있었다. 전해 채취조건을 좋게 하기 위해서는 음극의 표면적을 크게 하고 흔들어 주며, 또 전해액을 강제 순환시켜 물질이동이 잘 되도록 해야만 한다. Rotating tubular bed reactor 나 impact rod reactor 같은 전해조를 사용하여 여러 종류의 용액 중의 아연과 카드뮴 전해 채취 실험을 하였다. 특히 카드뮴의 잔류농도를 낮추기 위해서는 전해법과 이온교환법을 같이 사용하는 것이 유용하다. 새로운 방법의 처리비용과 기존방법의 처리비용을 비교하여 보았다.

• Resources Recycling
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• v.31 no.5
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• pp.59-66
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• 2022

To investigate the rate-determining step of nickel, cobalt and copper electrowinning, experiments were conducted by varying the electrolyte temperature and agitation speed using a rotating disc electrode. Analyzing the rate-determining step by calculating the activation energy in the electrowinning process, it was found that nickel electrowinning is controlled by a mixed mechanism (partly by chemical reaction and partly by mass transport), cobalt is controlled by chemical reaction, and copper is controlled by mass transfer. Electrowinning of nickel, cobalt and copper was performed by varying the electrolyte temperature and agitation speed, and the comparison of the current efficiencies was used the determine the rate-determining step.

• Resources Recycling
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• v.26 no.3
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• pp.61-68
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• 2017

Cyclone electrowinning method was used to recover tin to metal in hydrochloric acid solution. The effects of flow rate, current density, tin concentration, and hydrochloric acid concentration on the electrowinning of tin were investigated. As the flow rate increased and the concentration of tin and hydrochloric acid decreased, the tin recovery and current efficiency increased. As the current density increased, the recovery rate increased but the current efficiency decreased. Tin can be effectively recovered at flow rates of 18 L/min., $3A/dm^2$, 2.5 g/L Sn, and 5 wt.% HCl.

• Resources Recycling
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• v.25 no.2
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• pp.25-32
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• 2016

A electrodeposion behavior of tin was tested to recovery of tin metal from sulfate solution using a newly designed cyclone type electrolyzer. Parameters, such as flow rate, current density, tin and sulfuric acid concentration in the electrolyte were investigated. From the experimental results, a powered tin metal below $100{\mu}m$ can be obtained. As the increase of flow rate, current density and sulfuric acid concentration in the electrolyte, electrodeposition ratio of tin and current efficiency were increased. The electrodeposition ratio of tin was increased with the decrease of tin concentration in the electrolyte, but the current efficiency was decreased.

• Resources Recycling
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• v.21 no.6
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• pp.39-44
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• 2012

An attempt to recover copper from electroless plating wastewater has been made through evaporation followed by the electrowinning method. From the determination of each element in electroless plating wastewater, the content of Cu was found to be 582 mg/l and small amount of Fe was also contained in it. Moreover, the content of COD and TOC which was resulted from the addition of Rochell salt was found to be 9,560 and 13,100 mg/l, respectively. The content of formic acid generated by the oxidation of formaldehyde was determined to be 7.73 %. As a result, current efficiency was decreased with increase in current density and therefore current density less than $40mA/cm^2$ should be maintained to obtain current efficiency more than 80 %. The content of Fe in Cu obtained by electrowinning was found to be 0.021 and 0.01 % at the concentration of sulfuric acid of 2 and 10 vol%, respectively.

• Resources Recycling
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• v.28 no.1
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• pp.62-72
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• 2019

Generally, $H_2SO_4$ and Cu metal are used as raw materials for producing copper sulfate. The study relates to a method for producing copper sulfate using electrowinning from a waste solution of copper chloride. Uses are used for copper plating for industry, plating, feed, agriculture, electronic grade PCB. Conventional methods for producing copper sulfate have a problem of a large amount of waste water and a high energy cost. A study on the production method of copper sulfate ($CuSO_4$), which is the most used among copper (Cu) compounds, has a low process operation ratio, a small amount of waste water, and a simple manufacturing process. It is easy to remove Na, Ca, Mg, and Al as impurities by using a cationic membrane. At the same time, high purity copper powder could be recovered by an electrowinninng method. Using the recovered copper powder, high purity copper sulfate could be produced.

• Resources Recycling
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• v.25 no.2
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• pp.33-41
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• 2016

A scale up tests (380 kg/day) using a continuous solvent extraction and electro-winning system was carried out to separate and recover cobalt from a solution containing 1.91 g/L Co and 14.65 g/L Ni. The solution was obtained during a process including solvent extraction and precipitation stages for removal of Cu and Fe from a synthetic sulfuric acid solution of manganese nodule matte. The optimal condition for solvent extraction was : solvent concentration of 0.22M Na-Cyanex 272 (45% saponified with NaOH) and O:A phase ratios of 1:1.5, 10:1 and 1.5:1 used in extraction, scrubbing and stripping stages, respectively. The extraction and stripping efficiencies were found to be 99.8% and 99.88%, respectively. The stripped solution contained 40.27 g/L Co with 4 ppm Ni. Cobalt metal of 99.963% purity was yielded with current efficiency of 67% and current density of $0.563A/dm^2$ during the electro-winning process.

• Resources Recycling
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• v.25 no.1
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• pp.60-67
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• 2016

A scale-up test with a continuous solvent extraction and electro-winning system was carried out to separate and recover copper from a synthetic sulfuric acid solution (Cu 10.5 g/L, Co 2.0 g/L, Ni 15.0 g/L, Fe 0.2 g/L). The solution was introduced into mixer-settlers with four stages of extraction and two stages of stripping for continuous countercurrent solvent extraction to separate copper from nickel and cobalt. The loading was carried out using 40% LIX 84-I(v/v) as extractant with a phase ratio of A : O = 1 : 1. Meanwhile, the stripping was undertaken at a phase ratio of A : O = 1 : 1.5 using depleted electrolyte containing 35.0 g/L Cu and 180 g/L $H_2SO_4$ as stripping solution. The extraction and stripping efficiencies were found to be 96.7% and 91.0%, respectively. The copper composition of the stripped solution (pregnant electrolyte) was 50.0 g/L Cu with impurities of 25 ppm nickel, 5 ppm cobalt and 3 ppm iron. In the electro-winning process, copper metal of 99.833 purity was yielded with current efficiency of 98.9% and current density of $1.50A/dm^2$.

• Resources Recycling
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• v.31 no.3
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• pp.81-87
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• 2022

Energy consumption per unit weight of metal (kwh/kg of metal) is one of the most important economic indicators in the process of molten salt electrolysis. It is related to the heat loss of salt bath and the current efficiency of the process. The current efficiency is highly dependent on electrolysis temperature. On the other hand, the temperature of salt bath may increase significantly due to the difference (larger energy input than consumption) in heat balance at the beginning of electrolysis, which may cause different electrolysis temperature from an initially targeted value. This results in a bad effect on current efficiency. Therefore, it will be helpful to the reduction of energy consumption to compare the calculated and measured values of the temperature change of salt bath through the heat balance review at the early stage of electrolysis and to evaluate the energy loss to outside. In this study, based on the authors' experimental data, the heat balance was reviewed at the beginning of the electrolysis, and it was possible to evaluate the energy loss to the outside and the increase of the temperature of the salt bath quantitatively. Through such a method, heat loss reduction plan can be derived and current efficiency can be improved so that energy consumption can be reduced.