• Title/Summary/Keyword: 전해공정

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진공 원자층 증착법을 적용한 염료감응형 태양전지의 효율 향상 연구

  • Sin, Jin-Ho;Gang, Sang-U;Kim, Jin-Tae;Go, Mun-Gyu;Hwang, Taek-Seong;Yun, Ju-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.175-175
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    • 2011
  • 최근 석유 자원의 고갈로 인하여 요구되는 대체 에너지 개발의 필요성이 대두되고 있다. 그중 태양에너지는 지구의 생명체가 살아가는 에너지의 근원으로서 매초 800~1,000 W에 달하는 에너지양으로 볼 때 태양은 인류가 가장 풍부하게 활용할 수 있는 에너지원이다. 태양에너지를 이용한 염료감응형 태양전지(Dye-Sensitized Solar Cells, DSSCs)는 제조원가를 낮출 수 있고, 유리 전극을 이용한 투명한 태양전지를 제조할 수 있어 건물의 유리창등으로 응용할 수 있는 장점이있다. 이러한 광변환 효율을 증가시키기 위한 방법으로 전기방사 TiO2 Nanofiber를 기계적으로 갈아서 제조한 TiO2 Nanorod 와 TiO2 Nanoparticle를 섞어서 만든 paste를 이용하여 넓은 표면적과 빠른 전자수송도를 갖게 하였고, 흡착된 염료에서 발생되는 광전자가 전해질의 산화, 환원되는 요오드 이온(I-/I3-)과의 재결합(recombination)현상을 TiO2 전극 위에 높은 밴드갭(band-gap)을 가지는 Al2O3 박막을 TriMethylAluminium (TMA) 전구체를 이용한 원자층 증착(Atomic Layer Deposition, ALD) 공정을 사용하여 진공증착 통해 광전변환효율이 떨어지는 현상을 방지하여 효율을 높였다.

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Fabrication of Y-TZP/Ce-TZP Multilayer Composites Using Slip Casting(I) (슬립주입에 의한 Y-TZP/Ce-TZP 다층복합체의 제조(I))

  • Kim, Min-Ju;Lee, Yun-Bok;Kim, Yeong-U;Jeon, Byeong-Se;Park, Hong-Chae
    • Korean Journal of Materials Research
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    • v.10 no.8
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    • pp.545-550
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    • 2000
  • 3Y-TZP, 12Ce-TZP 및 3Y-TZP, 12Ce-TZP 현탁액의 제타포텐셜과 겉보기점도의 측정으로부터 슬립주입공정에 의한 다층복합체의 제조조건을 조사하였다. 아울러 다층복합체의 소결밀도, 미세구조, 결정상에 미치는 열처리의 영향을 검토하였다. 3Y-TZP와 12Ce-TZP 현탁액의 등전점을 pH 8부근이었으나 3Y-TZP/12Ce-TZP의 등전점은 pH8.6이었다. 현탁액은 전단속도의 증가와 더불어 점도가 감소하는 의가소성유동을 나타내었다. 15 및 20vol% 고체함량을 갖는 3Y-TZP와 3Y-TZP/12Ce-TZP 현탁액은 소량(0.3wt%)의 유기해교제의 첨가만으로 슬립주입에 적당한 유동성을 보유하였으나, 12Ce-TZP의 경우는 점도를 감소시키기 위하여 부가적인 전해질이 필요하였다. 이론밀도의 98% 이상을 보유하고 0.3~$2.2\mu\textrm{m}$의 입경을 갖는 치밀한 다층복합체가$ 1500^{\circ}C$ 소결로 얻어졌다.

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A Study on the Separation of Long-lived Radionuclides and Rare Earth Elements by a Reductive Extraction Process (환원추출에 의한 장수명핵종과 희토류 원소의 분리 연구)

  • 권상운;안병길;김응호;유재형
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2003.11a
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    • pp.421-425
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    • 2003
  • The reductive extraction process is an important step to refine the TRU product from the electrorefining process for the preparation of transmutation reactor fuel. In this study, it was studied on the reductive extraction between the eutectic salt and Bi metal phases. The solutes were zirconium and the rare earth elements, where zirconium was used as a surrogate for the transuranic(TRU) elements. All the experiments were performed in a glove box filled with a argon gas. Li-Bi alloy was used as a reducing agent to reduce the high chemical activity of Li. The reductive extraction characteristics were examined using ICP, XRD and EPMA analysis. The reduction reaction was equilibrated within 3 hours after the Li addition. Three eutectic salt systems were compared and Zr was successfully separated from the rare earth elements in all the three salt systems.

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Process Optimization for Life Extension of Electropolishing Solution using Half Round Bus Bar (반구형 부스바를 이용한 전해연마액 수명연장을 위한 공정 최적화)

  • Kim, Soo Han;Lee, Seung Heon;Cho, Jaehoon;Lim, Dong-Ha;Choi, Joongso;Park, Chulhwan
    • Journal of Surface Science and Engineering
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    • v.49 no.5
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    • pp.447-453
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    • 2016
  • In this study, we intended to extend the life of electropolishing solution through the reduction of electric resistance by improving the electrolysis efficiency. The optimum conditions were obtained by half round bus bar and Taguchi method. As the main control factors in the electropolishing process, current density, polishing time, electrolyte temperature and flow rate were selected. The electrolyte temperature was the most significant to the electrolysis efficiency. The optimum conditions for the life extension of electropolishing solution were as follows: current density, $45A/dm^2$; polishing time, 6 min; electrolyte temperature, $70^{\circ}C$; flow rate, 11 L/min. As a results of ANOVA of SN ratios, it was found that the electrolyte temperature was significant factor at the 90% confidence level.

Properties of Surface Treatment for Aluminum Alloy by Plasma Electrolytic Oxidation (PEO를 이용한 알루미늄 합금의 표면처리 방법 및 특성 평가)

  • Jin, Yeon-Ho;Jeong, U-Cheol;Choe, Jin-Ju;Yang, Jae-Gyo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.70.1-70.1
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    • 2018
  • 자동차를 포함한 수송기기, 전기 및 전자산업에 있어 경량화, 소형화, 고성능화와 함께 에너지 및 원가절감을 위한 노력이 활발하게 이루어지고 있다. 알루미늄은 신소재 및 고효율 제조공정 개발을 위한 합금설계기술, 용해/주조 기술, 가공기술, 열처리 기술, 시험평가 기술, 시뮬레이션 기술에 대한 전방위적인 연구가 진행되고 있다. 최근 프리미엄 자동차 시장에 고강도 알루미늄을 이용한 휠 시장이 폭발적으로 증가하고 있다. 2010년 전세계 자동차 휠 시장 규모는 56조원으로 알루미늄 휠 시장 규모는 약 19조원으로 점차 증가하고 있으며, CO2 배출 및 연비 증가에 대한 시대적 요구에 의해 수송기기의 경량화 및 주행 성능 향상으로 알루미늄 휠 시장 규모는 해마다 증가하고 있다. 7xxx 계열의 알루미늄 합금을 이용해 PEO (Plasma Electrolytic Oxidation) 혹은 MAO (Micro Arc Oxidation)를 이용해 표면처리를 수행하였다. 표면처리는 Silicate, Vanadate 및 Phosphate 등의 전해액을 선택적으로 사용하였으며, AC 200 ~ 500 V의 전압 조건 범위에서 CV 모드로 전류를 인가하였다. 형성된 표면 산화층은 산화막 두께 분석, 내마모 특성 평가, 염수분무 평가, 전기화학 평가(Potentiodynamic Polarization) 등을 통해 표면 산화층 분석을 진행하였다.

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The Effect of Functional Group of Levelers on Through-Silicon-Via filling Performance in Copper Electroplating (구리 전해도금을 이용한 실리콘 관통전극 충전 성능에 대한 평탄제 작용기의 영향)

  • Jin, Sang-Hun;Kim, Seong-Min;Jo, Yu-Geun;Lee, Un-Yeong;Lee, Min-Hyeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.80-80
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    • 2018
  • 실리콘 관통전극 (Through Silicon Via, TSV)는 메모리 칩을 적층하여 고밀도의 집적회로를 구현하는 기술로, 기존의 와이어 본딩 (Wire bonding) 기술보다 낮은 소비전력과 빠른 속도가 특징인 3차원 집적기술 중 하나이다. TSV는 일반적으로 도금 공정을 통하여 충전되는데, 고종횡비의 TSV에 결함 없이 구리를 충전하기 위해서 3종의 유기첨가제(억제제, 가속제, 평탄제)가 도금액에 첨가되어야 한다. 이러한 첨가제 중 결함 발생유무에 가장 큰 영향을 주는 첨가제는 평탄제이기 때문에, 본 연구에서는 이미다졸(imidazole) 계열, 이민(imine) 계열, 디아조늄(diazonium) 계열 및 피롤리돈(pyrrolidone) 계열과 같은 평탄제(leveler)의 작용기에 따라 TSV 충전 성능을 조사하였다. TSV 충전 시 관능기의 거동을 규명하기 위해 QCM (quartz crystal microbalance) 및 EQCM (electrochemical QCM)을 사용하여 흡착 정도를 측정하였다. 실험 결과, 디아조늄 계열의 평탄제는 TSV를 결함 없이 충전하였지만 다른 작용기를 갖는 평탄제는 TSV 내 결함이 발생하였다. QCM 분석에서 디아조늄 계열의 평탄제는 낮은 흡착률을 보이지만 EQCM 분석에서는 높은 흡착률을 나타내었다. 즉, 디아조늄 계열의 평탄제는 전기 도금 동안 전류밀도가 집중되는 TSV의 상부 모서리에서 국부적인 흡착을 선호하며 이로 인하여 무결함 충전이 달성된다고 추론할 수 있다.

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The Effect of Electrolytes on Polshing Behavior in Cu ECMP (Cu ECMP 공정에서 전해액이 연마거동에 미치는 영향)

  • Kwon, Tae-Young;Kim, In-Kwon;Kim, Tae-Gon;Cho, Byung-Gwun;Park, Jin-Goo
    • Korean Journal of Materials Research
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    • v.18 no.6
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    • pp.334-338
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    • 2008
  • The purpose of this study is to characterize various electrolytes on electrochemical mechanical planarization (ECMP). The ECMP system was modified from conventional CMP system to measure the potentiodynamic curve and removal rate of Cu. The potentiodynamic curves were measured in static and dynamic states in investigated electrolytes using a potentiostat for the evaluation of the polishing behavior on ECMP. KOH (alkaline) and $NaNO_3$ (salt) were selected as electrolytes which have high conductivity. In static and dynamic states, the corrosion potential decreased and the corrosion current increased as a function of the electrolyte concentration. But, the electrochemical reaction was prevented by mechanical polishing effect in the dynamic state. The static etch and removal rate were measured as functions of concentration and applied voltage. When $NaNO_3$ was used, the dissolution was much faster than that of KOH. It was concluded that the removal rate was strongly depended on electrochemical dissolution. The removal rate increased up to 350 nm/min in $NaNO_3$ based electrolyte.

The Reaction Efficiency and Surface Characteristics for Metallic Ions in Air Flotation Process (부상공정에서 금속이온의 기포 표면 전위 특성 및 반응효율)

  • Han, Moo-Young;Dockko, Seok;Kim, Young-Hwan
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.2
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    • pp.222-227
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    • 2004
  • Flotation processes involve the use of very small bubbles (micro-bubbles) to separate particles from water. The process has become a good alternative to sedimentation, especially where the particles are small or of low density. Although the flotation process commences with a collision between particles and bubbles, most research has been focused only on the characteristics of the particles. In this paper, recent theoretical and experimental research on the characteristics of bubbles is summarized. The effect on the collision efficiency of the size and charge of bubbles is calculated through trajectory analysis. The size and charge of bubbles are measured under different conditions and the ramifications of the results are discussed. The results may lead to a better understanding and optimization of the existing process. In particular, we discuss an idea that a new advanced flotation process might be possible by the modification of the characteristics of the bubble alone or of both bubble and particle.

A Study on the Stable Operation of High Sodium Hypochlorite Generation (고농도 차아염소산나트륨 발생장치의 안정적 운영에 관한 연구)

  • Cho, Haejin;Na, Chanwook;Ko, Sungho
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.2
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    • pp.69-74
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    • 2017
  • Sodium hypochlorite, used as water disinfectant, is generated by electrolysis of salt. Compared to chlorine gas disinfection, it is free from high-pressure gas regulation and does not generate toxic gas, so it is increasingly used as a safe disinfectant. Despite these advantages, the concentration of sodium hypochlorite decreases with temperature during long-term storage, and the amount of chlorate increases when a large amount is added, it has mainly been applied to small-scale waterworks. To solve this problem, high sodium hypochlorite generation was developed. In this study, the changes of concentration and chlorate of sodium hypochlorite with time has been studied. As a result of the test, it was found that the usable period of sodium hypochlorite produced at a certain temperature or less was increased from 1.5 days to 13 days. Overall, sodium hypochlorite can be applied even in large-scale waterworks, which makes operation more stable and also reduces the disinfection byproducts, thus it contributed greatly to securing water quality.

Exergy Analysis on the System of Superheated Steam (700℃, 3 atm) Production for the Reversible Electrolysis: Based Hydrogen Production (양방향수전해 기반 수소제조용 초고온스팀 생산시스템의 엑서지 분석)

  • HAN, DANBEE;PARK, SENGRYONG;CHO, CHONGPYO;BAEK, YOUNGSOON
    • Journal of Hydrogen and New Energy
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    • v.29 no.3
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    • pp.235-242
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    • 2018
  • Hydrogen can be produced by reforming reaction of natural gas (NG) and biogas, or by water electrolysis. In this study, hydrogen production through water-electrolysis needs superheated steam above $700^{\circ}C$ for high efficiency. The production method of hydrogen like this was recommended for the 4-type processes for superheated steam ($700^{\circ}C$, 3 atm) by Bio-SRF combustion furnace. The 4-type processes to produce superheated steam at $700^{\circ}C$ from the heat source of SRF combustion furnace was simulated using PRO II. The optimum process was selected through exergy analysis. The difference of process 1 and 2 is to the order of depressure and heating process to change $180^{\circ}C$ and 7 atm to $700^{\circ}C$ and 3 atm. Process 3 and 4 is to utilize 25% of steam to generate superheated steam and remaining to use for the power generation by steam generator.