• Title/Summary/Keyword: 적층형상

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RP model decomposition algorithm for making 3D layer (3D layer 생성을 위한 RP 모델 분할 알고리즘)

  • 이재호;박준영
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.724-727
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    • 2000
  • Rapid Prototyping(RP)이란 3차원 솔리드 모델을 단면화한 뒤 하나씩 적층하는 가공방식을 총칭한다. 이때 단면화하는 방법에 따라서 uniform, adaptive slicing으로 나뉘며, 입력 모델에 따라서 direct slicing과 STL을 이용한 방식으로 나뉜다. 적층 방법에 따라서는 연속된 2D 윤곽을 기반으로 적층하는 vertical layer 방식과 인접한 두 개의 2D 윤곽들을 연결하며 만들어진 3D layer를 기반으로 가공하는 sloping layer방식으로 나뉠 수 있다. 현재 상용 RP 시스템들에서는 거의 모든 경우 vertical layer 방식이 채택되어 사용되고 있다. RP와 절삭 공정, 예를 들면 CNC 밀링의 장점을 효율적으로 결합하기 위해서는 임의의 복잡한 형상을 갖는 솔리드 모델을 정밀도에 제한이 없이 제조할 수 있어야 한다. 그러나 절삭 공정은 특별한 전문적 지식들을 필요로 한다 또한 상용 RP에서 사용하는 순차적인 적층 작업으로는 가공할 수 없는 형상들이 많다. 대표적인 것으로 지지대를 필요로 하는 형상들이 있다. 이러한 형상들을 지원하기 위해서는 복잡한 3D 형상을 절삭 가능한 형식으로 분할하는 것과 적층 가능한 순서대로 공정 계획하는 것이 필요하게 된다. 본 연구에서는 SDM에서 제시된 3D 분할 방법이 솔리드 모델을 기반으로 전개되어 STL file과 같은 삼각다면체 형식으로 근사화된 모델에 적용하기 어렵다는데 착안하여 STL file에서 읽어들인 삼각 다면체 모델을 가공 가능한 3D 형상으로 분할하는 알고리즘을 제시하고자 한다.

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Thermal Buckling and Vibration Analysis of Composite Laminated Plates Using Shape Memory Alloy Fibers (형상기억합금 선을 삽입한 복합재료 적층판의 열적 좌굴 및 진동 해석)

  • 박재상;김지환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.916-921
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    • 2001
  • 형상기억합금 선(Shape Memory Alloy Fibers : SMA Fibers)을 삽입한 복합재료 평판의 고온 환경에서의 열적 좌굴 및 진동 해석을 유한요소법을 이용하여 수행하였다 1 차 전단변형이론을 적용하여 적층판을 모델링하였고, 온도 변화 효과는 적층판의 전 영역에서 균일한 온도 분포로 가정하였다. 형상기억합금 선의 온도에 대한 비선형 재료 성질을 고려하여 열적 좌굴 해석 수행 시 반복 계산법을 이용하였고, 자유 진동 해석에서는 시스템의 자유도를 줄이기 위하여 Guyan-Reduction(CR)을 사용하였다. 온도 변화와 형상기억합금 선의 체적비(volume fraction) 및 초기 변형률(initial strain) 변화에 따른 임계 온도와 고유 진동수의 특성을 해석하였다.

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Quantitative Analysis of 3D Printing Layered Shape according to the Flatness of Construction Surface (시공표면평탄에 따른 3D 프린팅 적층형상 정량분석)

  • Park, Jin Su;Kim, Kyung Taek
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.2
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    • pp.257-261
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    • 2022
  • Additive manufacturing (AM, also known as 3D printing) applied to the construction industry is implemented and verified for various effects since advantages such as high design freedom, improving worker safety, and predictable construction period. However, due to the low maturity compared to the existing technology, studies are underway to solve new problems that occur in the overall of AM technology. In this paper, we confirm the effect of low construction surface flatness on the stacked features in the process of on-site AM construction. In particular, unstable AM features are determined through quantitative analysis by laser scanning, and a construction strategy is proposed for the surface flattening.

Buckling Sensitivity of Laminated Composite Pipes Under External Uniform Pressure Considering Ply Angle (등분포하중을 받는 복합재료 관로의 적층각 변화에 따른 좌굴 민감도 분석)

  • Han, Taek Hee;Na, Tae Soo;Han, Sang Yun;Kang, Young Jong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.3
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    • pp.123-131
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    • 2007
  • The buckling behavior of a fiber reinforced plastic pipe was researched. When a cylindrical structure is made of isotropic material, it shows two dimensional buckled shape which has same deformed section along the longitudinal direction. But an anisotropic cylindrical structure shows three dimensional buckled shape which has different deformed section along the longitudinal direction. Because the modulus of elasticity is varied in a certain direction when ply angles are changed, the strength of a pipe are changed as ply angles are changed. In this study, the limitation of two dimensional and three dimensional buckling mode was investigated and the buckling strength of a laminated composite pipe was evaluated.

Three Dimensional Layering Algorithm for 3-D Metal Printing Using 5-axis (3 차원 금속 프린팅을 위한 다중 3 차원 적층 알고리듬(3DL))

  • Ryu, Sua;Jee, Haeseong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.881-886
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    • 2014
  • The purpose of three-dimensional (3-D) metal printing using 5-axis is to deposit metal powder by changing the orientation of the deposited structure to be built for the overhang or undercut feature on part geometry. This requires a complicated preprocess functionality of providing three dimensionally sliced layers to cover the required part geometry. This study addresses the overhang/undercut problem in 3-D metal printing and discusses a possible solution of providing 3-D layers to be built using the DMT(R) machine.

The Influence of the Aspect Ratio on the Natural Frequency of the Specially Orthotropic Laminated Plates (특별직교이방성 적층판의 고유진동수에 대한 형상비의 영향)

  • Han, Bong Koo;Kim, Duck Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.6
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    • pp.219-225
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    • 2011
  • Advanced composite structures are too difficult for such design engineers for construction and some simple but accurate enough methods are necessary. The simply supported laminated plates are analyzed by the specially orthotropic laminates theory. This method, however, may be too difficult for some practising engineers. In this paper, the result of analysis for such plate by means of the beam theory with unit width is reported. The plate aspect ratio considered is from 1 : 1 to 1 : 5. Most of the bridge and building slabs on girders have large aspect ratios. For such cases further simplification is possible by neglecting the effect of the longitudinal moment terms($M_x$) on the relevant partial differential equations of equilibrium. In this paper. the influence of the aspect ratio on the natural frequency of the specially orthotropic laminated plates is studied and it is concluded that the method used is sufficiently accurate for engineering purposes. The result of this paper can be used for simply supported laminated plates analysis.

A study on the Thermal Buckling and Postbuckling of a Laminated Composite Beam with Embedded SMA Actuators (형상기억합금 선을 삽입한 복합적층 보의 열좌굴 및 좌굴후 거동에 관한 연구)

  • Choi, S.;Lee, J.J.;Lee, D.C.
    • Composites Research
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    • v.12 no.3
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    • pp.55-65
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    • 1999
  • In this paper, the thermal buckling and postbuckling behaviour of composite beam with embedded shape memory alloy (SMA) wires are investigated experimentally and analytically. The results of thermal buckling tests on uniformly heated, clamped, composite beam embedded with SMA wire actuators are presented and discussed in consideration of geometric imperfections, slenderness ratio of beam and embedding position of SMA wire actuators. The shape recovery force can reduce the thermal expansion of composite laminated beam, which result in increment of the critical buckling temperature and reduction of the lateral deflection of postbuckling behaviours. It is presented quantitatively on the temperature-load-deflection behaviour records how the shape recovery force affects the thermal buckling. The cross tangential method is suggested to calculate the critical buckling temperature on the temperature-deflection plot. Based on the experimental analysis, the new formula is also proposed to describe the critical buckling temperature of a laminated composite beam with embedded SMA wire actuators.

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A Study of Dynamic Characteristics of Stacking and Transferring System for the Solid Freeform Fabrication System (임의형상가공시스템의 적층 및 이송장치 동특성연구)

  • 엄태준;주영철;민상현;김승우;공용해;천인국;방재철
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.4
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    • pp.280-284
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    • 2002
  • This paper presents computer simulations of the stacking and transferring system for the fast freeform fabrication system. The stacking and transferring system is essential for the fast freeform fabrication system and its stable motion is very important for consistent stacking of the cut slices. The stacking and transferring system can be modeled as a pneumatic system. The system consists of air compressor, the control valve, and the cylinder. The governing parameters have been changed and the simulation results are shown to predict the time response of the system. The results show some parameters should be correctly tuned to obtain stable system response.

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Compression and Shear Capacity of Rubber Bearings with Various Geometric Parameters (다양한 기하학적 인자를 고려한 고무받침의 압축 및 전단 내력)

  • Park, Ji Yong;Kim, Joo Woo;Jung, Hie Young
    • Journal of Korean Society of Steel Construction
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    • v.26 no.6
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    • pp.559-570
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    • 2014
  • In this study, compression and shear characteristics of laminated rubber bearings and lead rubber bearings with various parameters are investigated by using material and geometric nonlinear three-dimensional finite element analysis. Rubber coupon tests are performed to make a model of the laminated rubber bearings. In addition, the material constants of the rubber are calculated by the curve fitting process of stress-strain relationship. The finite element analysis and experimental tests of the laminate rubber bearings are used to verify the validity of the rubber material constants. It is seen that the compression behavior of the laminated rubber bearings and lead rubber bearings mainly varies depending on the first shape factors and their shear behavior significantly varies depending on the second shape factors. In addition, the horizontal stiffness and energy dissipation capacity of lead rubber bearing are increased when the diameter of a lead bar is increased.

Development of Stacking and Transfer System for the Agile Fabrication (쾌속제작을 위한 적층 및 이송장치 개발)

  • 엄태준;주영철;민상현
    • Proceedings of the KAIS Fall Conference
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    • 2002.05a
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    • pp.55-58
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    • 2002
  • 본 논문은 쾌속제작법을 이용한 임의형상을 가공하는 새로운 방법의 개념을 소개하고 있다. 본 시스템은 레이저 절단, 이송, 적층, 소결의 단계를 통하여 세라믹재료로 된 임의형상을 가공할 수 있다. 시스템을 구성하는 주요장비로는 레이저발생장치, X-Y테이블, 이송시스템, 그리고 전기로 등이 있다. 이 시스템을 사공하면 표면의 거칠기가 매끄러운 형상을 상대적으로 짧은 시간에 제작할 수 있는 장점이 있다. 또, 2차 공정을 거치지 않고, 바로 물체를 제작할 수 있어 효율성이 높다고 할 수 있다. 제작된 모형은 바로 조립되어 사용할 수 있기 때문에 응용분야가 다양하다.