• Title/Summary/Keyword: 적층제작

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A Study of Design for Additive Manufacturing Method for Part Consolidation to Redesign IoT Device (IoT 기기 재설계를 위한 적층제조를 활용한 부품병합 설계 방법에 대한 연구)

  • Kim, Samyeon
    • Journal of Internet of Things and Convergence
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    • v.8 no.2
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    • pp.55-59
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    • 2022
  • Recently, IoT technology has great attention and plays a key role in 4th industrial revolution in order to design customized products and services. Additive Manufacturing (AM) is applied to fabricate IoT sensor directly or IoT sensor embedded structure. Also, design methods for AM are developing to consolidate various parts of IoT devices. Part consolidation leads to assembly time and cost reduction, reliability improvement, and lightweight. Therefore, a design method was proposed to guide designers to consolidate parts. The design method helps designers to define product architecture that consists of functions and function-part relations. The product architecture is converted to a network graph and then Girvan Newman algorithm is applied to cluster the graph network. Parts in clusters are candidates for part consolidation. To demonstrate the usefulness of the proposed design method, a case study was performed with e-bike fabricated by additive manufacturing.

Analysis of Variations in Deformations of Additively Manufactured SUS316L Specimen with respect to Process Parameters and Powder Reuse (금속 적층제조 방식을 이용한 SUS316L 시편의 공정 파라미터 및 금속 분말 재사용에 따른 변형량 변화 분석)

  • Kim, Min Soo;Kim, Ji-Yoon;Park, Eun Gyo;Kim, Tae Min;Cho, Jin Yoen;Kim, Jeong Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.4
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    • pp.223-231
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    • 2022
  • Residual stress that can occur during the metal additive manufacturing process is an important factor that must be properly controlled for the precise production of metal parts through 3D printing. Therefore, in this study, the factors affecting these residual stresses were investigated using an experimental method. For the experiment, a specimen was manufactured through an additive manufacturing process, and the amount of deformation was measured by cutting it. By appropriately calibrating the measured data using methods such as curve fitting, it was possible to quantitatively analyze the effect of process parameters and metal powder reuse on deformation due to residual stress. From this result, it was confirmed that the factor that has the greatest influence on the magnitude of deformation due to residual stress in the metal additive manufacturing process is whether the metal powder is reused. In addition, it was confirmed that process parameters such as laser pattern and laser scan angle can also affect the deformation.

Development of a Multi-Layer Actuator With Piezoelectric Single Crystals for an Implantable Hearing Aid (압전 단결정 재료를 이용한 이식형 인공중이용 적층 액츄에이터 개발)

  • Lee, Sang-gu;Roh, Yong-rae;Seon, Joo-heon
    • The Journal of the Acoustical Society of Korea
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    • v.24 no.3
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    • pp.127-132
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    • 2005
  • Transducers for implantable hearing aids need to be small and to have good performance in frequency responses and vibration properties. From this viewpoint, we Proposed a multi-layer actuator with the piezoelectric single crystal, PMN-PT. for the implantable hearing aid. and verified its adequacy through finite element analyses and experiments. PMN-PT multi-layer actuator samples were fabricated by stacking fourteen layers of the PMN-PT crystal. Each layer were $0.2{\cal}mm$ thick and the actuator sample was $2.8{\cal}mm$ thick in total. We evaluated the performance of the PMN-PT actuator through impedance analyses and vibration displacement measurements, and compared the result with that of a PZT actuator. Results of all the process confirmed the feasibility of the PMN-PT actuator as a good transducer for an implantable hearing aid.

Prediction of Shielding Performance by Thickness by Comparing the Single and Laminated Structures of Lead-free Radiation Fusion Shielding Sheets (무연 방사선 융합 차폐시트 단일 구조와 적층 구조의 비교를 통한 두께별 차폐성능 예측)

  • Kim, Seon-Chil
    • Journal of the Korea Convergence Society
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    • v.12 no.1
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    • pp.105-110
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    • 2021
  • Radiation shielding of affinity material, which is widely used in medical institutions, is made in sheet form and is mainly applied to apron. Shielding performance is presented based on lead equivalent, and is presented as 0.25-0.50mmPb. In the case of shielding materials where lead is used as the main material, the shielding performance can be adjusted by thickness due to the excellent machinability of lead. However, eco-friendly shielding sheets are difficult to control shielding performance based on thickness criteria as shielding performance varies depending on the content of shielding materials, the properties of polymeric materials that are base materials, and the technical differences in the process. In this study, shielding sheets were manufactured based on thickness to solve these problems and the shielding performance was compared in this study. As a result, it was shown that the laminated structure shielding sheet was more effective.

Development of a Thermoplastic Composite Parabolic Antenna Reflector using Automated Fiber Placement Method (자동섬유적층법을 이용한 열가소성 복합재료 접시형 안테나 반사판 개발)

  • Kim, Jin-Bong;Kim, Tae-Wook
    • Composites Research
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    • v.19 no.1
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    • pp.15-21
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    • 2006
  • It is very difficult to make complex 3 dimensional curved-shape composite laminates using the advanced unidirectional composite prepregs. This study shows development process of subscale composite parabolic antenna reflector using unidirectional AS4/PEEK prepreg tapes. The AS4/PEEK thermoplastic composite materials are known to have good thermal and chemical stabilities in addition to their high specific strength and modulus. Various lamination methods were investigated through finite element analyses to make up the laminate design of the reflector. The automated fiber placement method was used to fabricate the reflector. The thermal expansion test using full-bridge strain gage circuits was done to verity the performance of the composite product.

Ceramic capacitor module for hybrid-electric vehicles using embedded capacitor (임베디드 커패시터를 이용한 하이브리드 자동차 커패시터 모듈 특성 연구)

  • Yoon, Jung-Rag;Moon, Bong-Haw;Lee, Keong-Min;Han, Jeoung-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.18-18
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    • 2009
  • 본 논문은 X8R 온도 특성을 가지는 유전체 원료를 이용하여 고용량이면서 고압화가 가능한 적층 칩 캐패시터를 제작하였다. 대형 고압용 적층 칩 캐패시터를 위한 내부 전극 설계 및 외부 전극 형성 방법에 대한 연구도 함께 진행하였다. 적층 칩 캐패시터를 하이브리드 자동차 및 산업용 인버터의 DC-Link으로 사용하기 적합한 모듈을 제작하였으며 모듈 설계시 고유전율의 에폭시-세라믹 필름을 하였다. 본 모듈을 평가한 결과 기존 캐패시터 모듈에 비하여 2/3 크기의 소형화를 얻을 수 있었으며 ripple 전류 및 발열 특성이 매우 우수함을 확인하였다.

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5.2 GHz Band 2nd-order Bandpass Filter Using LTCC Multi-layer Technology (LTCC공정을 이용한 5GHz 대역 무선 LAN용 2단 적층 대역통과 여파기)

  • Song, Hee-Seok;Lee, Jae-Young;Lee, Kyu-Bok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05c
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    • pp.273-276
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    • 2003
  • 본 논문에서는 한쪽이 단락된 스트립선로(Stripline)와 Loading 캐패시턴스(Capacitance)로 구성된 새로운 형태의 1/4파장 스트립선로 공진기를 제안하였으며, 이 공진기를 이용해서 5.2 GHz 대역 무선 LAN용 적층 대역통과 여파기를 설계, 제작 하였다. 제안한 공진기의 전파지연효과(Slow-wave Effect) 때문에, 기존의 공진기에 비해서 길이가 축소되며, 기준 공진주파수(Fundamental Resonant Frequency)에 대한, 첫 번째 기생공진주파수(First Spurious Resonant Frequency) 값이 커지기 때문에, 넓은 상향저지대역(Wide Upper Stopband)을 갖는 초소형의 대역통과 여파기의 설계가 가능하다. 설계한 여파기를 LTCC 적층 공정 기술을 이용하여 제작하였으며 그 크기는 $3.2mm{\times}1.6mm{\times}0.8mm$ 이다.

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레저용 쌍동선 선발 설계와 제작(Ⅱ)

  • Gu, Hyeon-Mo
    • Journal of Korea Ship Safrty Technology Authority
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    • v.12
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    • pp.44-65
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    • 2003
  • Ⅱ. 레저용 쌍동선의 Mould Plug 제작과정 및 제품 생산과정 1. 서언 2. Mould Plug 제작방법의 종류와 그에따른 경제성 3. Mould 제작의 종류와 방식 4. Mould의 관리방법과 그 중요성 5. 선체 적층 방식의 종류와 경제성 6. 선체 적층에 사용되는 자재의 종류와 특징 Ⅰ. 레저용 쌍동선 선박의 초기 개략도와 설계 Ⅲ. 타국의 레저용 쌍동선의 승인 및 등록 절차와 방법 및 관리체계 Ⅳ. 레저용 쌍동선의 구조 및 구조설계 Ⅴ. 레저용 쌍동선의 인테리어 및 인테리어 설계 Ⅵ. 레저용 쌍동선의 전기장치와 기관장치 Ⅶ. 레저용 쌍동선의 안전설비 및 설치요령 Ⅷ. 레저용 쌍동선과 연계되는 사업 Ⅸ. 세계 유명 Boat Show의 소개와 레저 선박산업의 현재 Ⅹ. 한국 레저선박산업의 현실과 대응

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Vacuum Web-coater with High Speed Surface Modification Equipment for fabrication of 300 mm wide Flexible Copper Clad Laminate (FCCL) (초고속 대면적 표면 처리 장치가 부착된 300 mm 폭 연성 동박적층 필림 제작용 진공 웹 코터)

  • Choi, H.W.;Park, D.H.;Kim, J.H.;Choi, W.K.;Sohn, Y.J.;Song, B.S.;Cho, J.;Kim, Y.S.
    • Journal of the Korean Vacuum Society
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    • v.16 no.2
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    • pp.79-90
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    • 2007
  • Prototype of $800{\ell}$ vacuum web coater (Vic Mama) consisting of ion source with low energy less than 250 eV for high speed surface modification and 4 magnetron sputter cathodes was designed and constructed. Its performance was evaluated through fabricating the adhesiveless flexible copper clad laminate (FCCL). Pumping speed was monitored in both upper noncoating zone pumped down by 2 turbo pumps with 2000 l/sec pumping speed and lower surface modification and sputter zone vacuumed by turbo pumps with 450 1/sec and 1300 1/sec pumping speed respectively. Ion current density, plasma density, and uniformity of ion beam current were measured using Faraday cup and the distribution of magnetic field and erosion efficiency of sputter target were also investigated. With the irradiation of ion beams on polyimide (Kapton-E, $38{\mu}m$) at different fluences, the change of wetting angle of the deionized water to polyimide surface and those of surface chemical bonding were analyzed by wetting anglometer and x-ray photoelectron spectroscopy. After investigating the deposition rate of Ni-Cr tie layer and Cu layer was investigated with the variations of roll speed and input power to sputter cathode. FCCL fabricated by sputter and electrodeposition method and characterized in terms of the peel strength, thermal and chemical stability.