• Title/Summary/Keyword: 적응형 가공

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Development of Direct Metal Tooling (DMT) Process for Injection Mold Core with Curved Conformal Cooling Channel (곡선형 형상적응형 냉각채널을 갖는 금형 코어 제작을 위한 DMT 공정개발)

  • Han, Ji Su;Yu, Man Jun;Lee, Min Gyu;Lee, Yoon Sun;Kim, Woo-Sung;Lee, Ho Jin;Kim, Da Hye;Sung, Ji Hyun;Cha, Kyoung Je
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.103-108
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    • 2019
  • The cooling rate and the uniformity of mold temperature, in the injection molding process, possess great influences on the productivity and quality of replications. The conformal cooling channel, which is of a uniform spacing from the mold cavity by the metal additive manufacturing process, receives much attention recently. The purpose of this study is to develop a mold core with a curved conformal cooling channel for a pottery-shaped thick-wall cosmetic container through the hybrid method of direct metal tooling (DMT) process. In this study, we design a mold core that contains the curved cooling channel for the container. A method that divides the cavity is proposed and the DMT process is carried out to form the curved cooling channel. The test mold core, with the curved conformal cooling channel, has been fabricated by the proposed method to confirm the feasibility of the design concept. We show that no leakage is observed for the additive manufactured test mold core, and its physical properties demonstrate that it can be sufficiently used as the injection mold core.

Fabrication and Testing of Injection Mold for Cosmetic Container with Conformal Cooling Channels Using Vacuum Diffusion Bonding (진공확산접합을 이용한 형상적응형 냉각채널을 가진 화장품 용기용 사출금형의 제작 및 시험사출)

  • Yu, Man-Jun;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.92-98
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    • 2020
  • In this study, an injection mold with conformal cooling channels was designed and manufactured for use in the production of a thick plastic cosmetic container that required high gloss surfaces. A cooling analysis verified the design of the conformal cooling channel for the cosmetic container, and also showed that the cooling efficiency was superior to that of the straight cooling channel. Slide cores designed with the conformal cooling channel were manufactured using the Layers Parting method and vacuum diffusion bonding. Subsequent test injection and quality inspection showed no problem in the appearance and dimensional accuracy of the produced product. The cycle time for product production was about 110 seconds, sufficient for mass production.

A Vibration Rejection of Linear Feeder System with PMSM using Adaptive Notch Filter (적응형 노치 필터에 의한 PMSM을 이용한 선형 피드 시스템의 진동 억제)

  • Lee, Dong-Hee
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.3
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    • pp.274-283
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    • 2006
  • The Permanent Magnet Synchronous Motor(PMSM) drive systems with ball-screw, gear and timing-belt are widely used in industrial applications such as NC machine, machine tools, robots and factory automation. These systems have torsional vibration in torque transmission from servo motor to mechanical load due to the mechanical couplings. This vibration makes it difficult to achieve quick responses of speed and may result in damage to the mechanical plant. This paper presents adaptive notch filter with auto searching function of vibration frequency to reject the mechanical vibration of linear feeder system with PMSM. The proposed adaptive notch filter can suppress the torque command signal of PMSM in the resonant bandwidth for reject the mechanical torsional vibration. However, the resonant frequency can vary with conditions of mechanical load system and coupling devices, adaptive notch filter can auto search the vibration frequency and suppress the vibration signal bandwidth. Computer simulation and experimental results shows the verification of the proposed adaptive notch filter in linear feeder system with PMSM.

Leg Structure based on Counterbalance Mechanism for Environmental Adaptive Robot (환경 적응형 로봇의 기계식 중력보상 기반 다리 구조)

  • Park, Hui-Chang;Oh, Jang-Seok;Cho, Yong-Jun;Yun, Hae-Yong;Hong, Hyung-Gil;Kang, Min-Su;Park, Kwan-Hyung;Song, Jae-Bok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.9-18
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    • 2022
  • As the COVID-19 continues, the demand for robotic technology that can be applied in face-to-face tasks such as delivery and transportation, is increasing. Although these technologies have been developed and applied in various industries, the robots can only be operated in a tidy indoor environment and have limitations in terms of payload. To overcome these problems, we developed a 2 degree of freedom(DOF) environmental adaptive robot leg with a double 1-DOF counterbalance mechanism (CBM) based on wire roller. The double 1-DOF CBM is applied to the two revolute joints of the proposed robot leg to compensate for the weight of the mobile robot platform and part of the payload. In addition, the link of the robot leg is designed in a parallelogram structure based on a belt pulley to enable efficient control of the mobile platform. In this study, we propose the principle and structure of the CBM that is suitable for the robot leg, and design of the counterbalance robot leg module for the environment-adaptive control. Further, we verify the performance of the proposed counterbalance robot leg by using dynamic simulations and experiments.

TMO based Active Model for u-Healthcare (u-헬스케어를 위한 TMO기반의 액티브 모델)

  • Yoon, Young-Min;Jeong, Chang-Won;Joo, Su-Chong
    • Journal of KIISE:Computing Practices and Letters
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    • v.13 no.5
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    • pp.282-292
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    • 2007
  • In this paper, we propose the active model based on the distributed object group framework which provides adaptive information sharing service to support it to various Healthcare home service. And we applied it to Healthcare home service. This proposed model provides information that collected from physical environment of the home network and sensors for healthcare service according to situation of the user. We uses information of the healthcare information database which was constructed previously, and we uses TMO scheme for to solve each other different periodic qualify. We uses information of the healthcare information database which was constructed previously, and we uses TMO scheme for to solve each other different periodic quality. Specialty, We wrote about interaction of various Healthcare Home services for adaptive information services, and wrote about u-healthcare framework based on DOGF. Finally, we apply active model to healthcare monitoring service, and we showed its result and performance evaluation.

Application Status and Prospects of CNC-Based Technologies in Gas Turbine Industry (가스터빈 산업에서의 CNC 기반기술 응용현황 및 전망)

  • Kang, Sin-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.3
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    • pp.331-336
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    • 2011
  • The three-dimensional complex curvature of the airfoil complicates the manufacture and repair of gas-turbine components. As a result of the developments in computer technology since the early 1990s, CNC-based technologies for machine tools and related programs have been increasingly applied in the gas turbine industry. In particular, fiveaxis simultaneous machines with adaptive functions have proven its excellent flexibility and productivity due to the capability in determining the 3D data from the unknown curvature. A well-organized robot system with eight-axis simultaneous control can lead to powerful standardization and high productivity. We summarize and review CNC technologies and their applications in the gas turbine industry, with a discussion of the manufacture and repair of gas turbine parts.

Case Studies on Applications of Conformal Cooling Channel Based On DMT Technology (DMT기술을 활용한 형상적응형 냉각채널 적용 사례 연구)

  • Kim, Woo-Sung;Hong, Myung-Pyo;Park, Jun-Seok;Lee, Yun-Soon;Cha, Kyoung Je;Sung, Ji-Hyun;Jung, Min-Wha;Lee, Ye-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.9-14
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    • 2015
  • The Direct Metal Tooling (DMT) process is a kind of additive manufacturing processes, which is developed using various commercial steel powders, such as P20, P21, SUS420, and other non-ferrous metal powders. The DMT process is a versatile process that can be applied to various fields, such as the molding industry, the medical industry, and the defense industry. Among them, the application of the DMT process to the molding industry is one of its most attractive and practical applications, since the conformal cooling channel cores of injection molds can be fabricated at a slightly expensive cost by using the hybrid fabrication method of DMT technology compared with parts fabricated with machining technology. The main objectives of this study are to provide various characteristics of the parts made using the DMT process compared with the same parts machined from bulk materials and evaluate the performance of the injection mold equipped with a conformal cooling channel core fabricated using the hybrid method of the DMT process.

Stabilization of the Drilling Process through Active Torque Control (능동적 토크제어를 통한 드릴공정의 안정화)

  • 김중배;이상조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2234-2241
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    • 1993
  • The torque variation in drilling process represents the problems of the efficient and stable machining. In order to cope with them, the active control method is adopted to drill the workpiece under the constant cutting torque though the cutting stiffness of the workpiece or the diameter of the drill bit changes. The cutting process is modeled in the geometric viewpoint related with the feed and the number of cutting lips. And the dynamic model is approximated to the first order system for the purpose of control. The adaptive PI control is used in computer simulations and experiments. The results of the study show the validity of the drilling method with torque control.

MPEG-21 Digital Item Adaptation for User's Audio and Visual Accessibilities (사용자 청각특성 및 시각특성에 따른 MPEG-21 디지털 아이템 적응)

  • 남제호;김해광;노용만;홍진우
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 2002.11a
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    • pp.145-150
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    • 2002
  • 디지털방송 서비스 기술의 급속한 발전은 시청자 취향 및 특성을 고려한 시청자 중심의 맞춤형 방송 서비스 제공을 가능하게 한다. 방송컨텐츠는 시청자의 특성 및 사용환경 정보들을 기반으로, 방송컨텐츠를 구성하는 오디오 및 비주얼 신호를 적응(adaptation) 변환하여 보다 개인화 된 형태로 가공된 후 시청자에게 제공되어질 수 있다. 본 논문에서는 현재 표준화 작업이 진행 중인 MPEG-21 Digital Item Adaptation (DIA) 표준기술에서 정의된 사용자 특성 정보들 중에서 '접근성(accessibility)'에 해당하는 사용자의 청각특성 및 시각특성 정보의 기술개요를 설명한다.

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Modeling of Cooling Channels of Injection Mould using Functionally Graded Material (기능성 경사 복합재를 이용한 사출금형의 냉각회로 모델링)

  • Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1647-1653
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    • 2011
  • The cycle time in injection moulding greatly depends on the cooling time of the plastic part that is controlled by cooling channels. Cooling channels are required to facilitate the heat transfer rate from the die to the coolant without reducing the strength of the die. Employing layered manufacturing techniques (LMT), a die embedding conformal cooling channels can be fabricated directly while conventional cooling channels are usually made of straight drilled hole. Meanwhile, H13 tool steel is widely used as the die material because of its high thermal resistance and dimensional stability. However, H13 with a low thermal conductivity is not efficient for certain part geometries. In this context, the use of functionally graded materials (FGMs) between H13 and copper may circumvent a tradeoff between the strength and the heat transfer rate. This paper presents a method for modeling of conformal cooling channels made of FGMs.