• Title/Summary/Keyword: 저항용접

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Fundamentals and Basic Application of Friction Welding (마찰용접의 이론과 실제의 적용)

  • ;Shinoda, Takeshi
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.1-12
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    • 1997
  • 마찰용접의 실제적인 생산에의 응용은 중요 부품의 용접에 그 적용이 검토 되었지만 마찰용접의 실적이 적었기 때문에 다른각종의 용접법과 용접부 특성을 비교 확인할 정도이었을 뿐 마찰용접을 본격적으로 도입하는 데에는 많은 저항이 있었다. 그러나 각종 시험을 되풀이하고 확고한 근거가 마련된 단계에서도 품질에 대한 불안 이나 일반화되어 있지 않다고 하는 관점에서도 마찰용접이 갖는 매력 때문에 도입이 시도되었다. 따라서 마찰용접품의 관리에 대해서도 비정상적일 정도로 배려를 거듭하 여 초창기에는 전체를 비파괴 시험하거나 sample 파괴시험하는 등의 상당히 번잡한 검사를 거쳤다. 그러나 마찰용접품의 불량률이 격감하였다는 것과 검사결과가 양호 하다는 등 종래의 용접법에 비해 용접부의 품질이 매우 우수하고 또 재현성이 높다는 점이 증명된 이후 흡속히 마찰용접이 각 산업분야에 도입되었다.

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Effect of Heat Input Rate on the Weld Defect Formation during High Frequency Electric Resistance Welding (고주파 전기 저항 용접부의 용접 결함 발생 빈도에 미치는 용접 입열 속도의 영향)

  • 조윤희;김충명;김용석
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.201-203
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    • 2000
  • In this study, effect of welding parameters on the defect density in the weldments produced by high frequency electric resistance welding process. The defect density measured by X-ray radiography showed a W-type curve as a function of heat input rate. The mechanisms of the such behavior were discussed based on the chemical compositions of the oxides formed at the weldments.

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A Study of Remote Welding Quanlity Monitoring System using TCP/IP in Resistance Spot Welding (TCP/IP 기반의 원격 저항 점 용접 품질 모니터링 시스템에 관한 연구)

  • 최윤석;이세헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.320-323
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    • 2001
  • Nowadays, computer network has been rapidly developed. And we have made efforts to use it in wide field. So we can exchange data without spacial restriction using internet. If we develop monitoring system using internet, we have the effect of reducing time and space. Therefore, in this paper, we developed TCP/IP network and client/server system. And We applied them to resistance spot welding quality monitoring system.

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A Statistical Quality Evaluation Using Indentation Geometry and Dynamic Resistance Of Inverter DC Resistance Spot Welding (DP 590 GA 강재의 압흔형상과 동저항을 이용한 인버터 DC 용접기의 통계적 품질평가)

  • An, Ju-Seon;Kim, Jae-Seong;Lee, Bo-Young;Eun, Jung-Mok;Kim, Dong-Cheol
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.68-68
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    • 2009
  • Recently, resistance spot welding using Inverter DC is applied to improve the weldability of high strength steel for the auto-body fabrication. In this study, inverter DC spot welding machine, which is developed in the domestic, was evaluated weldability of the galvanized and cold rolled dual-phase steel(tensile strength : 590MPa). The welding conditions (welding time, current and force) were decided by tensile-shear test, and welding strength and nugget size were analyzed by statistical analysis methods which involved dynamic resistance and indentation. The results of the statistical analysis was utilized for real-time estimation of the invisible nugget size and tensile strength. Moreover, it can be achieved without the conventional destructive testing of welds.

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Nondestructive Spot Weld Quality Monitoring by an Artificial Neural Networks in Comparison with Regression Method (저항 점용접에서 비파괴 용접질 검사를 위한 인공신경회로망의 응용기법과 회귀법과의 비교)

  • 최용범;김상필;홍태민;이준희;장희석
    • Proceedings of the KWS Conference
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    • 1993.05a
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    • pp.115-119
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    • 1993
  • Many qualitive analyses of sampled process variables have been attempted to predict nugget size in resistance spot welding process. In this paper, dynamic resistance and electrode movement signal which is a good indicative of the nugget size was examined by introducing an artificial neural network estimator. An artificial neural feedforward network with back-propagation of error was applied for the estimation of the nugget size. To assess the advantage of this method. results have been compared with conventional regression method.

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Weldability of Aluminized Sheet Steels for Automobile Application(I) (Metallurgical Behavior of Resistance Spot Weld) (자동차용 알루미늄도금 강판의 용접성(I) (저항 점용접부의 금속학적 거동))

  • 김기철;차준호;이조영
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.99-101
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    • 2003
  • This study deals with the resistance spot welding of aluminized steels. According to the test results it was clear that the weldability of aluminized steels was equivalent to or better than that of Zn coated steel. Microstructural inspection revealed that molten aluminum that was repelled from the weld during the process, piled up at the split zone. The test results also demonstrated that the weld metal of aluminized steels could hardly produce the weld crack even higher welding heat Input was applied.

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A study of weldability evaluation for TRIP sheet in resistance spot welding (저항 점 용접에서 고장력 TRIP 강의 점 용접성 평가에 관한 연구)

  • 김태형;박현성;이세헌
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.149-151
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    • 2003
  • The development of lightweight car bodies is the most prominent issue in the automotive industry today, in preparation of environmental regulations such as reduction of CO$_2$ emissions. Also, with the recent implementation of mandatory off-set collision test, many studies have been carried out to enhance the safety of automobiles. Recently, TRIP(Transformation Induced Plasticity) steel has developed as a prominent alternative due to its high strength and superior elongation. In this study, TRIP steel weldability is evaluated with lobe curve, continuous spot welds, shunt effect, and weld of edge position.

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