• Title/Summary/Keyword: 저주기 피로 수명

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외경에 홈을 지닌 자긴가공된 압력용기의 응력해석 및 피로수명평가

  • 고승기
    • Journal of the KSME
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    • v.31 no.4
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    • pp.356-363
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    • 1991
  • 선형 탄성 유한요소 응력해석과 평균응력 효과를 고려한 저주기 피로실험으로부터 결정된 피로 특성, 그리고 국부변형률 방법을 종합하여 외경에 흠이 존재하는 자긴가공된 두꺼운 압력 용기의 피로수명이 평가되었다. 직사각형의 매우 날카로운 흠에서의 응력집중계수는 타원형 홈에서의 응력집중계수의 약 두배의 값이 얻어졌으며, 고강도 압력용기강인 ASTM A723의 저주기 피 로거동에 대한 평균응력 영향은 Morrow 및 SWT 파라메타를 이용하여 충분히 고려되었다. 균열발생이 예상되는 위험한 부분인 홈의 뿌리부분에서의 국부적인 응력, 변형률이 계산되었으며 예측된 피로수명은 실험적으로 얻어진 수명과 비교했을 때 2에서 4배의 오차를 보이면서 일치 하는 결과를 얻었다.

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LowCycle Fatigue Characteristics of 1Cr0.5Mo Pipe Steel Using the Plastic Strain Energy Method (소성변형에너지법을 이용한 1Cr0.5Mo강의 저주기피로 특성에 관한 연구)

  • Baek, Su-Gon;Hyeon, Jung-Seop;Song, Gi-Uk;Hong, Seong-In
    • Korean Journal of Materials Research
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    • v.7 no.11
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    • pp.1007-1011
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    • 1997
  • 영활화혁발전소 보일러헤다 재질인 1Cr0.5Mo강의 파형에 따른 저주기 피로특성을 규명하고자 상온(298K) 및 고온(177K)의 삼각파와 사인파형 저주기 피로시험을 수행하였고 소성에너지법을 이용하여 파형에 따른 소성변형에너지와 피로수명과의 +관계를 분석하였다. 저주기 피로시 재료내부의 소성변형에너지를 히스테리시스루프의 면적으로 계산하여 구하였으며 이를통해 저주기 피로수명을 예측하였고 Coffin-Manson법 및 변형률분할법을 이용한 저주기 피로수명 결과와 서로 잘 일치하였다. 또한 상온 및 고온에서 피로반복수의 증가와 함께 재료가 반봅연화됨을 알 수 있었다.

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Comparison and Evaluation of Low-Cycle Fatigue Life Prediction Methods Using Cu-Cr Alloy Developed for Rocket Engines (로켓엔진용 구리크롬 합금의 저주기 피로수명 예측방법 비교 및 평가)

  • Jongchan Park;Jae-Hoon Kim;Keum-Oh Lee
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.5
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    • pp.1-10
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    • 2022
  • For Cu-Cr alloy developed for rocket engines, estimated fatigue lives were calculated using various fatigue life prediction methods and compared with fatigue life acquired from low-cycle fatigue tests. The utilized methods for fatigue life prediction are as follows: Coffin-Manson relation, plastic/total strain energy density relations, Smith-Watson-Topper relation, Tomkins relation, and Jahed-Varvani relation. As results of estimation of fatigue lives, it satisfied within scatter band two compared to the test fatigue lives in all methods. The quantitative calculation of the deviation of predicted fatigue lives gives that the total strain energy density relation presents the best result.

A Study on the Effects on Low Cycle Fatigue Life of a High Pressure Turbine Nozzle due to the Perturbation of Crystal Orientation of Grain of DS Materials (일방향 응고 재료의 결정립 성장 방향 섭동이 고압터빈 노즐 저주기 피로 수명에 미치는 영향에 대한 연구)

  • Huh, Jae Sung;Kang, Young Seok;Rhee, Dong Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.653-658
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    • 2016
  • High pressure components of a gas turbine engine are generally made of nickel-base superalloys, using precision casting process due to complicated geometries with intricate channels and cooling holes. Turbine components manufactured from directionally solidified and single crystal materials have columnar grains; however, it is found that the crystals do not grow in its preferred direction, although the orientation can be controlled. This anisotropy can lead to the variations of elastic and Hill's parameters in constitutive equations, and they alter stress distributions and the low cycle fatigue life. We aims to evaluate the effects of perturbed crystal orientations on the structural integrity of a directionally solidified nozzle using low cycle fatigue life. We also attempt to show the necessity for the control of allowed manufacturing errors and stochastic analysis. Our approaches included conjugate heat transfer and structural analysis, along with low cycle fatigue life assessment.

High-temperature Low-cycle Fatigue Life prediction of a Liquid Rocket Turbopump Turbine (액체로켓 터보펌프 터빈의 고열 저주기 피로수명 예측)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.18-21
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    • 2009
  • The life of components under high thermal load is typically shorter than other components. The turbopump turbine of liquid rocket is operated under these environments like high temperature and high centrifugal dorce due to high rotating velocity during operating time. These conditions may often cause low-cycle fatigue problem in the turbopump turbine. First of all, to analyze heat stress, ABAQUS/CAE is used and Coffin-manson's equation is used to consider elasticity and plasticity strain. S.W.T's method is used to consider the mean stress effect, using strain history, low-cycle fatigue analysis is done for turbopump turbine which may have FCL(fracture critical location). In this paper, strain life method is applied to analyze low-cycle fatigue.

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Low-Cycle Fatigue Life Prediction in GTD-111 Superalloy at Elevated Temperatures (초내열합금 GTD-111의 고온 저주기피로 수명예측)

  • Yang, Ho-Young;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;You, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.753-758
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    • 2011
  • The Ni-base super-heat-resistant alloy, GTD-111, is employed in gas turbines because of its high temperature strength and oxidation resistance. It is important to predict the fatigue life of this superalloy in order to improve the efficiency of gas turbines. In this study, low-cycle fatigue tests are performed as variables of total strain range and temperature. The relationship between the strain energy density and number of cycles to failure is examined in order to predict the low-cycle fatigue life of the GTD-111 superalloy. The fatigue life predicted by using the strain-energy methods is found to coincide with that obtained from the experimental data and from the Coffin-Manson method.

Performance evaluation according to the forming method during production of bellows for LNG carriers II - Comparison of low cycle fatigue characteristics - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 II - 저주기 피로 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.593-598
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    • 2016
  • Static tests and low-cycle fatigue tests were conducted to analyze the characteristics of the bellows for LNG vessels according to the forming methods. The cycle life of bellows was tested based on the specified cyclic life, 80000 cycles, to analyze the difference in characteristics between pre-and post-test data by measuring the strain and stress of each convolution of formed bellows. The low-cycle fatigue test was conducted using a strain gauge that was attached to the convolution of bellows. Formed bellows were placed on the structural test device which was equipped with a hydraulic system and was capable of moving in the x-y direction. Data was measured and processed by a multi recorder. Through the static test and low-cycle fatigue tests results, the difference between the cycle life of bellows formed by mechanical methods and of those formed by hydraulic methods was investigated. Moreover, the cause of difference in cyclic life according to forming methods was performed.

Low Cycle Fatigue Life Behavior of GFRP Coated Aluminum Plates According to Layup Number (적층수에 따른 GFRP 피막 Al 평활재의 저주기 피로수명 평가)

  • Myung, Nohjun;Seo, Jihye;Lee, Eunkyun;Choi, Nak-Sam
    • Composites Research
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    • v.31 no.6
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    • pp.332-339
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    • 2018
  • Fiber metal hybrid laminate (FML) can be used as an economic material with superior mechanical properties and light weight than conventional metal by bonding of metal and FRP. However, there are disadvantages that it is difficult to predict fracture behavior because of the large difference in properties depending on the type of fiber and lamination conditions. In this paper, we study the failure behavior of hybrid materials with laminated glass fiber reinforced plastics (GFRP, GEP118, woven type) in Al6061-T6 alloy. The Al alloys were coated with GFRP 1, 3, and 5 layers, and fracture behavior was analyzed by using a static test and a low cycle fatigue test. In the low cycle fatigue test, strain - life analysis and the total strain energy density method were used to analyze and predict the fatigue life. The Al alloy did not have tensile properties strengthening effect due to the GFRP coating. The fatigue hysteresis geometry followed the behavior of the Al alloy, the base material, regardless of the GFRP coating and number of coatings. As a result of the low cycle fatigue test, the fatigue strength was increased by the coating of GFRP, but it did not increase proportionally with the number of GFRP layers.

Fatigue Life Analysis and Prediction of 316L Stainless Steel Under Low Cycle Fatigue Loading (저사이클 피로하중을 받는 316L 스테인리스강의 피로수명 분석 및 예측)

  • Oh, Hyeong;Myung, NohJun;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1027-1035
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    • 2016
  • In this study, a strain-controlled fatigue test of widely-used 316L stainless steel with excellent corrosion resistance and mechanical properties was conducted, in order to assess its fatigue life. Low cycle fatigue behaviors were analyzed at room temperature, as a function of the strain amplitude and strain ratio. The material was hardened during the initial few cycles, and then was softened during the long post period, until failure occurred. The fatigue life decreased with increasing strain amplitude. Masing behavior in the hysteresis loop was shown under the low strain amplitude, whereas the high strain amplitude caused non-Masing behavior and reduced the mean stress. Low cycle fatigue life prediction based on the cyclic plastic energy dissipation theory, considering Masing and non-Masing effects, showed a good correlation with the experimental results.

Life Prediction of Low Cycle Fatigue for Ni-base Superalloy GTD111 DS at Elevated Temperature (Ni기 초내열합금 GTD111 DS의 고온 저주기 피로수명 예측)

  • Kim, Jin Yeol;Yoon, Dong Hyun;Kim, Jae Hoon;Bae, Si Yeon;Chang, Sung Yong;Chang, Sung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.765-770
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    • 2017
  • GTD111 DS of nickel base superalloy has been used for gas turbine blades. In this study, low cycle fatigue test was conducted on the GTD111 DS alloy by setting conditions similar to the real operating environment. The low cycle fatigue tests were conducted at room temperature, $760^{\circ}C$, $870^{\circ}C$, and various strain amplitudes. Test results showed that fatigue life decreased with increasing total strain amplitude. Cyclic hardening response was observed at room temperature and $760^{\circ}C$; however, tests conducted at $870^{\circ}C$ showed cyclic softening response. Stress relaxation was observed at $870^{\circ}C$ because creep effects occurred from holding time. A relationship between fatigue life and total strain range was obtained from the Coffin-Manson method. The fratography using a SEM was carried out at the crack initiation and propagation regions.