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QFT 기법을 이용한 승용디젤엔진 공연비 제어 알고리즘 설계 연구 (Robust Air-to-fuel Ratio Control Algorithm of Passenger Car Diesel Engines Using Quantitative Feedback Theory)

  • 박인석;홍승우;신재욱;선우명호
    • 한국자동차공학회논문집
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    • 제21권3호
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    • pp.88-97
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    • 2013
  • This paper presents a robust air-to-fuel ratio (AFR) control algorithm for managing exhaust gas recirculation (EGR) systems. In order to handle production tolerance, deterioration and parameter-varying characteristics of the EGR system, quantitative feedback theory (QFT) is applied for designing the robust AFR control algorithm. A plant model of EGR system is approximated by the first order transfer function plus time-delay (FOPTD) model. EGR valve position and AFR of exhaust gas are used as input/output variables of the plant model. Through engine experiments, parameter uncertainty of the plant model is identified in a fixed engine operating point. Requirement specifications of robust stability and reference tracking performance are defined and these are fulfilled by the following steps: during loop shaping process, a PID controller is designed by using a nominal loop transmission function represented on Nichols chart. Then, the frequency response of closed-loop transfer function is used for designing a prefilter. It is validated that the proposed QFT-based AFR control algorithm successfully satisfy the requirements through experiments of various engine operating points.

다공성 소재 종류에 따른 예혼합 평판버너의 연소 및 열효율 특성에 관한 연구 (Characteristics of Combustion and Thermal Efficiency for Premixed Flat Plate Burner Using a Porous Media)

  • 금성민;유병훈;이창언;이승로
    • 에너지공학
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    • 제21권4호
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    • pp.385-392
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    • 2012
  • 본 연구는 현재 콘덴싱 보일러에 많이 사용하는 다공성 소재중에서 메탈화이버(metal fiber, MF) 및 세라믹(ceramic, CM)으로 제작한 평판형 버너에 대해 연소 및 열특성을 비교 검토하고 그 결과를 향후 개발할 EGR(Exhaust gas recirculation) 콘덴싱 보일러에 적용할 버너 선정의 기초자료로 활용하는 것을 목적으로 한다. CO 배출량은 CM이 MF보다 높았고 NOx 배출량은 MF가 CM보다 높게 나타났다. 버너열량 변화시에는 버너열량이 클수록 효율이 높게 나타났으며 버너 소재별 열효율은 버너열량 변화와 관계없이 MF가 CM보다 높게 나타났다. 본 실험범위에서 KS B 기준과 EN 677기준을 근거로 비례제어, 열효율, CO 및 NOx 배출량을 고려할 때 버너 소재는 MF가 적절하며 당량비는 0.8일때가 최적 운전조건으로 판단된다.

대형 경유트럭의 NOx 저감장치에 따른 배출가스 특성비교 (Comparison on Exhaust Gas of Heavy Duty Diesel Trucks; THC and CO Emission Affected by NOx Control Devices (EGR, SCR))

  • 문선희;유흥민;손지환;윤창완;박규태;김정수;이종태
    • 한국분무공학회지
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    • 제20권3호
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    • pp.149-155
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    • 2015
  • With increasing of GDP, the registration number of passenger cars has exceeded 20 million last year in Korea. Especially, the registration number of the diesel engine vehicles has been increasing. However, the WHO(World Health Organization) IARC (International Agency for Research on Cancer) has reported that diesel engine exhaust gas is an one of HAPs, which has carcinogenic for human, and they have designated it to Group 1. To solve this problem, exhaust gas from diesel engines has to be controlled. Thus, it has been controlling by European regulatory standard in Korea. On the other hand, in order to meet the enhanced emission regulations, all manufacturing company applied $NO_x$ control device to vehicles such as EGR (Exhaust Gas Recirculation), SCR (Selective Catalytic Reduction) and so on. However, these devices (EGR, SCR) were operated by difference reaction mechanism respectively, and the composition of exhaust gas would be differenced from that of them. In this study, it was conducted to evaluate variety characteristics on changing of exhaust gas composition by each $NO_x$ control device, and the heavy duty diesel trucks were chosen as experimental vehicles. From the result, it revealed that vehicles (with EGR) were discharged higher THC as 52.5% than that of others (with SCR). However, it did not followed that trend, in the case of CO; it was discharged as 57.2% lower than that of others (with SCR). In the future, these data would be used to apply to efficient $NO_x$ control device for meeting to EURO 6.

2영역 모델을 이용한 EGR사용 직접분사식 디젤엔진의 Nox생성예측 (Prediction of Nitric Oxide Formation Using a Two-Zone Model in a DI Diesel Engine)

  • 김철환;이진호;전광민;이교승
    • 대한기계학회논문집B
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    • 제24권3호
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    • pp.390-401
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    • 2000
  • In this study, numerical calculation is carried out to investigate the influence of injection timing, fuel amount, intake $O_2$ concentration, and EGR on Nitric Oxide(NO) formation using a two-zone model in a diesel engine. Results can be summarized as follows. The NO formation is very sensitive to the burned gas temperature, so multi-zone model must be applied to combustion process to predict the burned gas temperature exactly. Since the burned gas temperature increases rapidly during the premixed combustion, most NO is formed within 20 crank angle degrees after ignition. As the injection timing is retarded, the combustion occurs later in the expansion process which causes the decrease of burned gas temperature and, as a result, NO formation decrease. The increase of fuel amount results in the increase of earlier formation of NO in the engine. As the intake $O_2$ concentration increases, the maximum pressure and burned gas temperature increase due to activate combustion. And, [O] mole fraction of equilibrium combustion products also increase. Therefore NO exponentially increases. If exhaust gas is recirculated, the burned gas temperature decreases which results in NO decrease. If exhaust gas is cooled, more NO can be decreased.

디젤엔진에서 배기가스 재순환 방법을 이용한 아산화질소의 배출률 저감 (Reduction of Nitrous Oxide Emission by EGR Method on Diesel Engine)

  • 유동훈
    • 동력기계공학회지
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    • 제19권3호
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    • pp.16-21
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    • 2015
  • Nitrous oxide($N_2O$) concentration in the atmosphere has been constantly increased by the human activities with industrial growth after the industrial revolution. One of factors to increase $N_2O$ concentration in the atmosphere is the $N_2O$ emission caused by the combustion of marine fuel. Especially, a sulfur component included in marine fuel oils is known as increasing the $N_2O$ formation in diesel combustion. Form this point of view, $N_2O$ emission from a ship is not negligible. On the other hand, Exhaust gas recirculation(EGR) that have thermal, chemical and dilution effect is effective method for reducing the NOx emission. In this study, an author investigated $N_2O$ reduction by using EGR on a direct injection diesel engine. The test engine was a 4-stroke diesel engine with maximum output of 12 kW at 2600rpm, and operating condition of the engine was a fixed load of 75%. The experimental oil was a blend-fuel that were adjusted with sulfur ratio of 3.5%, and EGR ratio of 0%, 10%, 20% and 30%. In conclusion, diesel fuel that contained 3.5% sulfur component increased $SO_2$ emission in exhaust gas, and increment of EGR ratio reduced NO emission. Moreover, $N_2O$ emission was decreased as over 50% at EGR ratio of 10% and reduced 100% at EGR ratio of 30% compared with $N_2O$ emission of 0% EGR ratio.

산소부화용 공업로의 운전조건이 열효율에 미치는 영향 (A Numerical Study on the Efficiency of an Industrial Furnace for Oxygen Combustion Conditions)

  • 김강민;이연경;안석기;김규보;유인;전충환
    • 에너지공학
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    • 제24권3호
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    • pp.82-88
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    • 2015
  • 가열용 공업로는 설치 후에는 기본적인 로의 크기 및 열용량의 수정이 어려우므로 설계, 제작 설치 전 정확한 기본사양의 산출을 위한 통합적 설계 프로그램의 개발이 필요하다. 설계를 위한 프로그램을 개발하기에 앞서, 본 연구에서는 만족할 수 있는 연속식 가열로의 효율을 결정하기 위하여 로의 기본 사양에 의한 각 부의 손실열량을 계산하는 산술적 모듈을 제작하여 산소용 공업로에 적용하였다. 이를 통해 로의 설계 조건인 사용 연료 종류, 연소방식, 배기가스 재순환 유무에 따라 생산량이 110Ton/hour인 공업로의 효율 변화를 확인하였다. 순 산소 연소 조건에서는 공기 연소 조건보다 효율이 15% 이상 높아진 것을 확인하였다. COG(Coke Oven Gas)를 사용하였을 시, 천연가스를 연료로 할 때보다 상대적으로 효율이 상대적으로 높아졌다. 공기 연소에서는 예열 공기를 사용하였을 시 냉 공기보다 효율이 33% 정도 증가하였으나, 순 산소 조건에서는 배기가스 양이 감소하여 효율이 7% 상승하였다.

음파를 이용한 연소 안정성 개선에 관한 연구 (A Study of Improving Combustion Stability with Sonic Wave Radiation)

  • 민선기
    • 한국산학기술학회논문지
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    • 제21권8호
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    • pp.401-406
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    • 2020
  • 자동차에서 배출되는 배기가스 중 질소산화물은 요사이 문제가 되는 미세먼지의 주요 요인 중 하나이다. 질소산화물(NOx)은 고온 조건에서 연소가 진행될 때 발생하므로 연소시 온도를 낮추는 방법으로 발생을 억제하고 있다. 자동차에서는 일반적으로 배기가스 재순환(EGR)을 사용하여 연소 온도를 낮추는 방법으로 감소시킨다. 그러나 EGR 비율이 높아질수록 NOx의 양은 저감되나 연소 안정성의 하락으로 인한 불완전연소 가능성의 증가로 일산화탄소와 미연탄화수소의 양이 증가하여 오히려 오염물질이 증가하는 문제를 발생시킬 수 있다. 여기에서는 연료 입자에 음파를 조사하여 연료 입자의 운동성을 향상시켜 연소가 원활히 진행되게 하여 연소의 안정성을 향상시키는 방안에 대하여 해석적 및 실험적 방법으로 연구하였다. 해석적 방법으로는 유동해석 소프트웨어를 사용하여 연료 입자에 다양한 주파수의 음파를 조사하여 연료 입자의 움직임 변화에 대한 연구를 진행하였다. 해석 결과, 작은 연료 입자의 조건에서는 고주파의 음파에 의해 영향을 많이 받고, 연료 입자가 큰 조건에서는 저주파의 음파에 의해 영향을 많이 받아 운동성이 증가함을 알 수 있었다. 실험적 방법으로는 연소실을 구성하여 정해진 당량비 조건에서 연소시키며 다양한 주파수의 음파를 조사하며 연소실내 압력을 측정하는 연구를 진행하였다. 측정된 압력으로부터 열방출량을 계산하면 연소의 진행 상황에 대한 정보를 얻을 수 있는데, 실험 결과 초기 연소시 상대적 저주파 조사 조건에서 열방출량이 증가한 것을 확인할 수 있었다.

연료전기용 컴팩트형 개질기의 고성능화를 위한 고온 공기 연소 기술의 적용에 관한 연구 (A Numerical Study on a High-Temperature Air Combustion Burner for a Compact Fuel-Cell Reformer)

  • 이경호;권오채
    • 한국수소및신에너지학회논문집
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    • 제16권3호
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    • pp.229-237
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    • 2005
  • A new burner configuration for a compact fuel-cell reformer with a high-temperature air combustion concept was numerically studied. The burner was designed for a 40 $Nm^3/hr$ hydrogen-generated reformer using natural gas-steam reforming method. In order to satisfy the primary requirements for designing a reformer burner (uniform distribution of temperature along the fuel processor walls and minimum heat losses from the reformer), the features of the present burner configuration included 1) a self-regenerative burner for an exhaust-gas-recirculation to apply for the high-temperature air combustion concept, and 2) an annular-type shield for protecting direct contact of flame with the processor walls. For the injection velocities of the recirculated gas of 0.6-2.4 m/s, the recirculated gas temperature of 1000 K, and the recirculated oxygen mole fraction of 4%, the temperature distributions along the processor walls were found uniform within 100 K variation. Thus, the present burner configuration satisfied the requirement for reducing temperature gradients along the processor walls, and consequently demonstrated that the high-temperature air combustion concept could be applied to the practical fuel reformers for use of fuel cells. The uniformity of temperature distribution is enhanced as the amount of the recirculated gas increases.

ETC를 적용한 저압 EGR시스템의 엔진성능 및 배출가스 특성에 관한 연구 (A Study on the Engine Performance and Emission Characteristics in a LP EGR System with Electronic Throttle Control)

  • 박준혁;임종한;윤준규
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권4호
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    • pp.379-387
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    • 2011
  • 최근 디젤엔진에서 엔진성능향상 및 배출가스저감을 위해 저압 EGR시스템에 대하여 연구개발이 활발히 진행되고 있다. 저압 EGR시스템은 EGR율에 따라 과급압력이 영향을 받지 않기 때문에 PM을 최소 화하면서 $NO_x$를 저감할 수 있는 장점을 갖고 있다. 본 연구에서는 2.0L급 고속직분사방식의 엔진에서 출력 및 연비저하로 EGR적용이 어려운 엔진회전수 2000 rpm, BMEP 1.0 MPa, 과급압력 181.3 kPa인 중부하 운전영역에서 서로 다른 EGR시스템에 따른 엔진성능 및 배출가스 특성을 실험적으로 연구하였다. 그 결과로서 기존의 고압 EGR시스템 또는 배압조절밸브를 사용하는 저압 EGR시스템에 비하여 ETC를 적용한 저압 EGR시스템이 $NO_x$ 배출특성은 큰 차이가 없는 반면에, 연비 및 열효율이 향상되고 PM 저감에 연소효과를 나타내고 있음을 확인하였다.

배기가스 재순환을 적용한 희박-과농 연소시스템의 공해물질 배출특성 연구 (The Pollutant Emission Characteristics of Lean-Rich Combustion System with Exhaust Gas Recirculation)

  • 오휘성;이창언;유병훈
    • 한국연소학회지
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    • 제20권2호
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    • pp.28-35
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    • 2015
  • In this study, the CH4/air lean-rich combustion system with exhaust gas recirculation (EGR) was investigated to explore the potential for lowering pollutant emissions. To achieve this purpose, experiments of lean-rich combustion system with EGR were conducted to measure the changes in the characteristics of the pollutant emission and flame shape with various equivalence ratios and EGR rates. Here, this study was applied to the fuel distribution ratio of 3:1 for the formation of the lean and rich flames. Additionally, the results were compared with $CH_4$/air lean premixed combustion system. The results show that flame shape of lean-rich combustion system was determined by lean and rich equivalence ratios (${\Phi}_L$ and ${\Phi}_R$) and stratified flame was formed with increasing ${\Phi}_R$. According to the pollutant emission characteristics based on experimental results, the NOx and CO emission index (EINOx and EICO) decreased with increasing EGR rate. Especially, in the range needed to form a stable flame, the reduction rates of EINOx and EICO were approximately 47% and 48% for an EGR rate of 25%, global equivalence ratio of 0.85 and ${\Phi}_L$ of 0.80 compared with lean premixed combustion system (${\Phi}$ = 0.78).