• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.139-143
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• 2007

The overall results of combustion tests performed for a 30 tonf-class full-scale combustion chambers of a liquid rocket engine were described. The combustion chambers have chamber pressure of 53${\sim}$60 bar and propellant mass flow rate of 89 kg/so The combustion chamber is composed of mixing head, SUS baffle, baffle injector, ablative chamber, channel cooling chamber and regenerative cooling chamber. The test results show that the combustion characteristic velocity is in the range of 1673${\sim}$1730 m/sec and the specific impulse of the combustion chamber is in the range of 254${\sim}$263 sec. As the recess number of the injectors increases, the combustion characteristic velocity increases. And as the combustion characteristic velocity increases, the specific impulse of the combustion chamber also increases.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.114-118
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• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2000.04a
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• pp.36-36
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• 2000

액체로켓엔진에 사용되는 2000psi이상의 고압 연소실(Combustion Chamber)의 냉각은 내피(Inner Shell)에 기계 가공된 냉각통로(Cooling Channel)로 냉각제를 흘려보내는 재생냉각방식이 널리 사용되며 기계 가공된 냉각 통로는 외피(Outer Shell)에 의해서 지지 밀봉된다. 일반적으로 내피 재료는 순수한 구리보다 강도가 우수하고 열전도도는 유사한 구리합금을 사용하고, 외피는 강도가 우수한 스테인레스 강을 사용하여 브레이징 접합된 구조를 형성한다. 브레이징 공정은 조립품을 약 $450^{\cire}C$ 이상의 액상선을 갖는 삽입금속(Filler Metal)을 사용하여 적당한 온도($450^{\cire}C$ ~ 모재의 고상선)에서 가열하여 접합시키는 방법으로, 용융 금속의 젖음 현상(Wetting Phenomena), 접합 틈새(Joint Clearance)로의 용융 삽입금속의 유입(Capillary Phenomena)과 접합 계면의 반응을 통해서 접합이 이루어진다. 이는 일반적인 접합 공정과 비교하여 모재의 변형이 적고, 이종 금속 간의 접합이 용이하며, 복잡한 부품을 정밀하게 접합할 수 있는 장점이 있으나, 접합될 제품의 표면 상태 및 분위기(Atmosphere), 접합될 부품간의 조립 틈새, 가열 싸이클(Heating Cycle) 등에 대한 공정 확립 및 관리가 매우 중요하다. 재생냉각 구조를 갖는 연소실은 우선 접합면의 형상이 매우 복잡하여 균일한 접합 틈새를 유지하면서 접합시키기가 매우 어려우며, 고온, 고압의 환경에서 작동하므로 일부 접합면이 접합되지 않을 경우 내피의 변형 및 파괴가 발생하고, 브레이징 시 용융된 삽입금속이 냉각통로 내로 유입될 경우 연소 시 이부근에서 재료의 용융이 발생될 수 있다. 따라서, 이러한 현상을 방지하기 위해서는 진공 분위기 하에서 적절한 접합 틈새를 유지할 수 있는 공정 및 장비의 개발이 필요하다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.71-74
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• 2010

Using the technology demonstration model of 75-tonf-class combustor which is expected to be used to the rocket engine of a korean space launch vehicle, 2 times of firing tests were carried out. Firing tests were done at 50% of the nominal flow rate because of incapability of the test facility and limit of the test bed strength. Through the low pressure firing tests of 75-tonf-class channel cooling thrust chamber, reliability and stability at the ignition and combustion phases were confirmed. Additionally it was foreseen that the 75-tonf-class thrust chamber would satisfy the performance requirements.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.807-812
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• 2011

Fuel-side cold-flow tests were performed on the technology demonstration model of a 75 ton-class liquid rocket engine combustion chamber for the first stage of the Korea space launch vehicle II. Pressure drop in the cooling channels of the combustion chamber was measured by changing fuel mass flow rate through a pressure regulating system. Pressure drop in each segment of the chamber could be obtained and a lot of pressure drop was caused by high flow velocity in the nozzle throat segment. The accuracy of a hydraulic analysis method for calculating a pressure loss in cooling channels could be verified by applying it to the cold-flow test conditions.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.6
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• pp.56-61
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• 2012

Fuel-side cold-flow tests were performed on the technology demonstration model of a 75 ton-class liquid rocket engine combustion chamber for the first stage of the Korea space launch vehicle II. Pressure drop in the cooling channels of the combustion chamber was measured by changing fuel mass flow rate through a pressure regulating system. Pressure drop in each segment of the chamber could be obtained and a lot of pressure drop was caused by high flow velocity in the nozzle throat segment. The accuracy of a hydraulic analysis method for calculating a pressure loss in cooling channels could be verified by applying it to the cold-flow test conditions.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.67-72
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• 2004

A regenerative cooling system has been designed through empirical 1-D analysis for a liquid rocket engine of 30-ton-level thrust. The hot-gas-side wall temperature from 1-D analysis shows 100K difference compared to 3D CFD analysis. Two variations of design with same cooling performance are suggested for different maximum channel widths i.e., 4mm and 2mm. The coolant pressure drop of the latter design is higher by 20%. The maximum liner temperature is about 700K when TBC and the thermal resistance of carbon deposit are considered. So film cooling is recommended to increase the cooling capacity as the present cooling capacity is insufficient

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2000.04a
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• pp.21-21
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• 2000

통상적으로 액체로켓의 노즐은 재생냉각에 의해 고온의 연소가스로부터 보호된다. 그러나 재생냉각의 경우, 시스템에 상당한 투자가 요구되며, 잦은 엔진 결함의 원인을 제공하기도 한다. 최근 들어 액체로켓에 재생냉각을 사용하지 않고, 연소실과 노즐 보호를 위해 삭마재료가 사용되고 있다. 노즐재료에 대한 삭마량과 삭마형상 연구를 위해 500회 이상의 연소실험이 수행되었다. 그러나 연소실험을 통한 삭마특성은 전혀 예측할 수 없는 방향으로 진행되고 있으며, 실험에 사용된 액체로켓의 작동범위가 실제 로켓과 거의 유사하다는 것을 감안한다면, 삭마재질을 로켓에 적용하기 위해서는 상당한 주의가 필요할 것으로 판단된다. 실험변수는 추진제의 공급 순서, 인젝터의 형상, 점화기의 위치, 그리고 액체산소의 공급온도이다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.05a
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• pp.71-75
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• 2009

Test results of combustion chamber to verify the operation and the combustion performance at low pressure, design and off-design conditions for 30ton-class liquid rocket engine were described. The combustion chamber has nominal chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion of 12. Effects of chamber pressure on combustion characteristic velocity are largely affected by mixture ratio. The specific impulse of combustion chamber is proportional to the chamber pressure regardless of the mixture ratios. The present results can be used as the base to predict the combustion performance of large sized chamber at high pressure while demonstrating the possibility of low pressure firing test of large sized chamber.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.10
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• pp.66-72
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• 2003

The cooling mechanism for a liquid rocket engine of 10tf-thrust using kerosene as a fuel was studied from the viewpoint of both the regenerative and curtain cooling. Based on the concept of a highly-stratified gas flow in the combustion chamber, the cross section of the combustion chamber was spilt into 2 independent parts, core and exterior part. Additional fuel is injected into the exterior section and gas temperature can be reduced in the exterior section. Consequently, the heat flux into the coolant and wall temperature are reduced and the thermal stability of a liquid rocket en g i.ne could be improved.