• Title/Summary/Keyword: 재료 시험

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Evaluation on Tensile Characteristics of Extruded Aluminum Panel Joints by Friction Stir Welding Parameters (마찰교반 용접변수에 따른 알루미늄 압출판재의 인장특성 평가)

  • Lim, Byung-Chul;Kim, Young-Moon;Kim, Won-Seop;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.614-618
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    • 2018
  • The changes in the mechanical properties according to the width of the tool shoulder, rotation speed and moving speed in friction stir welding (FSW) are evaluated using Al 6061-T6. The results indicated that the tensile strength value increases with increasing rotation speed. The higher the moving speed of the tool shoulder, the lower the tensile strength, regardless of the tool type. A higher tensile strength value was generally obtained with a tool shoulder diameter of 12mm (TSD12) than with 8mm. When the moving and rotation speeds exceed a limiting value, a stabilization stage is reached, in which (the tool shoulder diameter?) no longer affects the material properties. At a tool shoulder diameter of 8mm (TSD8), the material properties are decreased and the mixture of material in the welding area is incomplete in comparison with the tool type of TSD12. The tensile strength value is decreased at a rotation speed of 1500 rpm. As a result, a rotation speed higher than the threshold value is needed in order for and the transition temperature to be reached, which allows the complete mixing of the material in the welding area.

Low Cycle Fatigue Life Behavior of GFRP Coated Aluminum Plates According to Layup Number (적층수에 따른 GFRP 피막 Al 평활재의 저주기 피로수명 평가)

  • Myung, Nohjun;Seo, Jihye;Lee, Eunkyun;Choi, Nak-Sam
    • Composites Research
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    • v.31 no.6
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    • pp.332-339
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    • 2018
  • Fiber metal hybrid laminate (FML) can be used as an economic material with superior mechanical properties and light weight than conventional metal by bonding of metal and FRP. However, there are disadvantages that it is difficult to predict fracture behavior because of the large difference in properties depending on the type of fiber and lamination conditions. In this paper, we study the failure behavior of hybrid materials with laminated glass fiber reinforced plastics (GFRP, GEP118, woven type) in Al6061-T6 alloy. The Al alloys were coated with GFRP 1, 3, and 5 layers, and fracture behavior was analyzed by using a static test and a low cycle fatigue test. In the low cycle fatigue test, strain - life analysis and the total strain energy density method were used to analyze and predict the fatigue life. The Al alloy did not have tensile properties strengthening effect due to the GFRP coating. The fatigue hysteresis geometry followed the behavior of the Al alloy, the base material, regardless of the GFRP coating and number of coatings. As a result of the low cycle fatigue test, the fatigue strength was increased by the coating of GFRP, but it did not increase proportionally with the number of GFRP layers.

Development and Verification of Large Triaxial Testing System for Dynamic Properties of Granular Materials (조립재료 동적물성 산정을 위한 대형삼축압축시험장비 구축 및 검증)

  • Lee, Sung-Jin;Kim, Yun-Ki;Choo, Yun-Wook;Lee, Sei-Hyun;Kang, Tae-Ho
    • Journal of the Korean Geotechnical Society
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    • v.26 no.12
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    • pp.5-17
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    • 2010
  • Coarse granular material is used as important fill material in most of large embankments such as railway, road, dam and so on. Therefore, the accurate design parameters of the coarse granular material are necessarily required in design and construction. The behavior of the coarse granular material was not well understood because of the lack of large testing equipment capable of coarse granular material. A large triaxial testing system was developed in this research, capable of large specimens of 500 mm, 300 mm and 150 mm in diameter. In the new large triaxial testing system, the load cell is installed inside the triaxial cell and axial displacement is measured locally on a specimen in order to improve control and measurement in small strain level. Urethane specimens of 300 mm and 50 mm in diameter were prepared. The large triaxial tests were performed on the 300 mm diameter urethane specimens while RC/TS and impact echo tests on the 50 mm diameter urethane specimens to verify this testing system. In this verification test results, we could ascertain the reasonable test results of the KRRI large triaxial testing system.

원자로 RI 생산용 조사용기 제작 및 시험

  • 박울재;한현수;조운갑;홍순복;이철영
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.763-768
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    • 1998
  • 방사성동위원소 생산용 표적을 중성자 조사하기 위해 하나로의 제반 특성을 고려하여 조사용기를 개발하였다 IP(Isotope Production), HTS(Hydraulic Transfer System) 조사공별로 내.외부용기를 제작하였으며 재료는 검증된 Al-1050을 사용하였다. 내부용기는 냉간용접(Cold Welding) 하고, 외부용기는 TIG(Tungsten Inert Gas) 또는 전자빔으로 용접한 후 He을 충진하고 밀봉하였다. 조사용기의 건전성을 입증하기 위해 기포누설시험, 내압시험, 가열시험, 침투탐상시험, He 누설시험을 수행하였다. 기포누설시험 결과 내부용기는 90% 이상이 3x$10^{-6}$atm.cc/sec 이하의 누설율을 보였고, 내압시험 결과 파단압력은 28kg/$\textrm{cm}^2$ 정도였다. 외부용기는 TIG 용접시 70%, 전자빔 용접시 90% 이상이 누설율 1x$10^{-8}$atm.cc/sec 이하였다. 개발된 조사용기를 사용하여 하나로에서 200여회 방사성동위원소를 생산하였으나 중성자 조사중 누출을 포함한 기타의 문제가 발생하지 않았다. 조사용기 개발에서 확립된 밀봉시험, 내압시험 및 가열시험 방법은 기체표적이나 내압이 발생하는 표적용기의 개발 및 시험에 응용할 수 있다.

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Study on Material Segregation of Grout and Filling Characteristic of Grouting for Post-Tensioned Concrete Beam (PC 그라우트의 재료분리 및 PC 빔 그라우팅 충전성에 관한 연구)

  • Lee, Jun-Ki;Choi, Joon-Ho;Yoon, Jeong-Seob;Cho, In-Sung
    • Journal of the Korea Concrete Institute
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    • v.22 no.3
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    • pp.419-426
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    • 2010
  • This paper discusses a series of experiments including material improvement in order to ensure quality of grouting for the post-tensioned structure. In presstressed concrete, grouting refers to the construction procedure of filling empty space of duct enclosing the prestress tendons using cementitious material, To date, adequate quality control of the grouting has not been established in Korea because the relationship between the grouting and durability of post-tensioned structure is not well-recognized. The Korean standard does not consider the important material characteristic, wick effect, which is caused by tendons in the ducts, and furthermore current standard testing method does not quantify reasonable material segregation. As a result, the grout material, which satisfies the current material standards, may well exhibit excessive bleeding of water or shrinkage during construction. In this study, international codes and standards related to grouting were surveyed. The mix proportions of the constituents and novel admixtures were suggested to meet equivalently with these standards. Performance of this enhanced grout was compared with common domestic grouts using the international standard testing method. A series of mock-up specimens considering geometry of PC beam was constructed and grout flow pattern was observed as the grout was injected. It was observed that the grouting performance was highly influenced by material properties and filling characteristic can be varied depending on geometry of ducts.

Experimental Study on Reinforcement Effect of Geosynthetics for Surplus Soil, an Unsuitable Fill Material (성토재료로 부적합한 현장 발생토의 토목섬유 보강효과에 관한 실험적 연구)

  • Hong, Young-Suk;Im, Jong-Chul;Kang, Sang-Kyun;Yoo, Jae-Won;Kim, Chang-Young
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.1
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    • pp.11-20
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    • 2018
  • Surplus soil is commonly used at construction sites, because suitable fill material is not always immediately available and leads to additional costs. However, most surplus soils do not meet the requirement of suitable fill material to achieve the stability and strength of embankments. In this study, Proctor compaction tests and field compaction tests were performed by installing geosynthetics to resolve the problems caused by compacting unsuitable soils. Compaction energy and the number of geosynthetics were changed under the type A- and D- and type A Proctor compaction tests (KS F 2312), respectively. The field compaction testing using geosynthetics was performed on surplus soils of high water content. Optimum water content and maximum dry density of compacted soil decreased and increased by reinforcing geosynthetics, respectively. Compaction curves behaved with geosynthetics as the compaction curves behaved with higher compaction energy. Efficient compaction was possible because the compaction energy increased to 2.10 and 2.71 times the compaction energy required to achieve the same maximum dry density with one and two geosynthetic layer(s), respectively. Furthermore, field compaction tests verified that efficient compaction was possible because the dry density of unsuitable surplus soils of high water content was increased by reinforcing geosynthetics.

Effect of applied current density on the corrosion damage with galvanostatic corrosion experiment of aluminum alloy for ship (선박용 알루미늄 합금의 정전류 부식 시험에 의한 부식 손상에 미치는 인가 전류밀도의 영향)

  • Kim, Yeong-Bok;Park, Il-Cho;Lee, Jeong-Hyeong;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.106-106
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    • 2018
  • 해양환경용 선박재료는 전기화학적인 부식을 발생시키는 염소이온($Cl^-$)이 다량 포함된 부식 환경에 장기간 노출되어 있어 부식에 대해 취약하다. 따라서 우수한 내식성 및 내침식성을 가진 재료를 선정하는 것은 매우 중요하다. 알루미늄 합금은 충분한 강도와 부동태 피막 형성으로 인해 내식성이 우수하여 해양환경용 선박 재료로서 널리 이용되고 있으며, 이에 따른 부식 특성에 관한 연구도 활발히 이뤄지고 있다. 그러나 선박에서는 부식에 의한 손상뿐만 아니라 전식에 의한 부식 손상도 발생할 수 있다. 특히 선미 부분은 프로펠러의 동합금과 알루미늄 합금의 이종금속 간 전위차에 의한 전식이 발생하여 선체의 다른 부위에 비해 부식이 더 심하게 진행될 수도 있다. 또한 전식은 해안 부두에 접안된 선박의 용접 시미주전류(stray current)에 의한 부식손상이 발생할 수 있으나 이에 대한 연구는 미미한 실정이다. 따라서 본 연구는 해양환경에서의 전식을 인위적으로 모사할 수 있는 부식 정전류 시험법을 이용하여 다양한 크기의 전식 손상을 유발시켰으며, 해양환경 하에서 선박재료로 주로 사용되는 알루미늄 합금인 Al5083-H321, Al5052-O, Al6061-T6에 대한 전식 특성을 비교, 분석하였다. 실험 방법으로 작동전극은 각 재료의 시험편을 $2cm{\times}2cm$ 으로 절단하여 sand paper # 2000 번까지 연마 후 아세톤과 증류수로 세척하고 건조하였으며, 제작된 시험편은 자체 제작한 홀더를 이용하여 $1cm^2$만 노출시킨 후 정전류 가속 실험을 실시하였다. 기준전극은 은/염화은(Ag/AgCl) 전극을, 대응전극은 백금(Pt) 전극을 사용하였다. 정전류 가속 조건은 $0.001mA/cm^2$, $0.1mA/cm^2$, $1mA/cm^2$, $5mA/cm^2$, $10mA/cm^2$의 전류 밀도를 천연해수에서 30분간 인가하였다. 각 재료에 대한 전식 특성은 실험 전후의 무게 감소량으로 전식의 저항 특성을 확인하였다. 그리고 3D 현미경으로 표면 손상 경향과 깊이를 측정하였으며, 주사전자현미경 (SEM)을 통해 표면 형상을 미시적으로 관찰하였다. 부식 정전류 시험 결과 모든 시편에서 $0.01mA/cm^2$에서 미세한 국부적인 부식이 일어났으며, 전류밀도가 증가할수록 표면 전반에 부식이 진행되고 성장하였다. 그리고 모든 인가 전류밀도의 조건에서 Al6061-T6가 5000계열(Al5083-H321, Al5052-O)보다 더 우수한 내식성을 나타났다.

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Effects of Wave Attenuation on the Acoustic Emission Amplitude Distribution of Injection-Molded Fiber/Plastic Composites (섬유/플라스틱 사출성형 복합재료의 음향방출 진폭분포에 대한 감쇠효과)

  • Choi, N.S.;Takahashi, Kiyoshi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.1
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    • pp.1-9
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    • 1998
  • The attenuation of acoustic emission (AE) waves was evaluated for injection-molded short-fiber-reinforced thermoplastic composites employing simulated AE waves. Values of attenuation coefficient (${\alpha}$) decreased more with increasing fiber volume fraction ($V_f$) than that expected from a simple linear relation between ${\alpha}$ and $V_f$. The effect of wave attenuation was taken into account in a quantitative analysis of the AE peak amplitude distribution which was obtained from each zone partitioned in a specimen gage portion. The amplitude distribution compensated for the measured attenuation loss was exhibited almost similar in every zone of the specimen. Consequently, it was, shown that the AE amplitudes obtained from fiber/plastic composites were considerably affected by the attenuation.

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