• Title/Summary/Keyword: 재료시험기

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Development of Al-SiC Metal Matrix Composites by using Hot Press Forming Technologies (열간가압성형기술을 이용한 Ai-SiC 금속기 복합재료 개발)

  • Jeon, Ho-Jin;Kim, Tae-Won
    • Composites Research
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    • v.20 no.4
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    • pp.9-17
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    • 2007
  • Powder metallurgy has been employed for the development of SiC particle reinforced aluminum metal matrix composites by means of hot isotropic pressing and vacuum hot pressing. A material model based on micro-mechanical approach then has been presented for the processes. Densification occurs by the inelastic flow of matrix materials during the consolidation, and consequently it depends on many process conditions such as applied pressure, temperature and volume fraction of reinforcement. The model is implemented into finite element software so that the process simulation can be performed enabling the predicted relative density to be compared with experimental data. In order to determine the performance of finished products, further tensile test has been conducted using the developed specimens. The effect of internal void of the materials on mechanical properties therefore can be investigated.

Material Properties Evaluation of Cement Mortar Mixed with Organic/Inorganic Combined Water-repellent (유/무기 복합 발수제를 혼입한 모르타르의 재료특성 평가)

  • Kim, Wan-Su;Yoon, Chang-Bok;Cho, In-Sung;Lee, Han-Seung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.50-58
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    • 2020
  • When the concrete surface layer is damaged, The method of impregnating the concrete surface with a water repellent cannot secure the expected durability. Recently, various waterproofing and water-repellent materials were mixed into concrete or mortar to secure water repellency even inside cracks, but compressive strength was greatly reduced. In order to overcome the decrease in compressive strength, there has not yet been a study using the merits of organic and inorganic materials at the same time, so in this study, the physical properties and water repellency performance were evaluated by mixing an organic/inorganic composite water repellent appropriately mixed with an organic and inorganic material into the mortar. When mixed with organic/inorganic water repellent, the flow and air content were reduced by about 10% and 50% compared to the Liquid specimen. In the case of the P6L1 specimen, it was confirmed that the compressive strength decreased by about 3.5% compared to the non-mixed mortar at 39.5 MPa, the same as the existing water repellent, Powder. Water-repellent performance The organic-inorganic composite water repellent mixture specimen confirmed higher water repellency than the existing water repellent mixture powder, and the chloride penetration resistance evaluation result showed that the organic-inorganic composite water repellent mixture specimen reduced the passing charge by about 45% compared to the non-mixed mortar. In summary, it is judged that the P5L1 organic/inorganic composite water repellent mixed with a powder water repellent and a liquid water repellent in a ratio of 5:1 is the most reasonable to prevent the decrease in compressive strength and secure water repellency.

Effect of Solar Radiation Aging on the Properties of Epoxy Polymers (에폭시 폴리머의 물성에 미치는 태양광 복사 노화의 영향)

  • Lee, Dong-Geon;Lee, Sang-Bong;Kim, Myung-June;Park, Jung-Sun;Lee, Soo-Yong;Kang, Tae-Yeob
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.9
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    • pp.769-774
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    • 2016
  • Epoxy polymer exposed to solar radiation on long-term is required to a long-term environmental test in order to ensure the reliability of operation performance. In this paper, the solar aging experiment is performed for 7, 14, 28, 56, and 84 cycles, using solar simulator designed according to MIL-STD-810. After the aging experiment, measuring RGB values and using the CIE1976 color space, each RGB decreasing rates and total color shift are calculated. In addition, using a universal testing machine, mechnical properties according to ASTM-D638 are measured. As a result, by increasing solar aging period, total color shift is increased, and the tensile strength and elongation are decreased, but the elastic modulus and the poisson's ratio are slightly changed.

Structure design of regenerative cooling chamber of liquid rocket thrust chamber (액체로켓 연소기 재생냉각 챔버 구조설계)

  • Ryu, Chul-Sung;Choi, Hwan-Seok;Lee, Dong-Ju
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.12
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    • pp.109-116
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    • 2005
  • Elastic-plastic structural analysis for regenerative cooling chamber of liquid rocket thrust chamber is performed. Uniaxial tension test is also conducted for the copper alloy in order to get material data necessary for the structure analysis. The results of uniaxial tension test reveal that copper alloy become ductile after brazing process and flow stress becomes lower as temperature becomes higher. As a result of structural analysis using the material data, the deformation of cooling channel is more increased by thermal load than by internal pressure of cooling fluid. Therefore, the results of analysis show that structural stability and cooling performance of combustion thrust chamber which is designed to endure mechanical load and minimized a channel thickness are improved by decreased thermal load as possible.

Nondestructive Microfailure and Interfacial Evaluation of Plasma-Treated PBO and Kevlar Fibers/Epoxy Composites using Micromechanical Test and Acoustic Emission (Micromechanical 시험법과 음향방출을 이용한 플라즈마 처리된 PBO와 Kevlar 섬유강화 Epoxy 복합재료의 비파괴적 파단특성 및 계면물성 평가)

  • 박종만;김대식;김성룡
    • Composites Research
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    • v.16 no.4
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    • pp.74-79
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    • 2003
  • Comparison of interfacial properties and microfailure mechanisms of oxygen-plasma treated poly(p-phenylene-2,6-benzobisoxazole(PBO. Zylon) and poly(p-phenylene terephthalamide)(PPTA, Kevlar) fibers/ epoxy composites were investigated using micromechanical technique and nondestructive acoustic emission(AE). Interfacial shear strength(IFSS) and work of adhesion, Wa of PBO or Kevlar fibers/epoxy composites increased by oxygen-plasma treatment. Plasma-treated Kevlar fiber shooed the maximum critical surface tension and polar term, whereas the untreated PBO fiber showed the minimum value. Microfibril fracture pattern of plasma-treated Kevlar fiber appeared obviously. Based on the propagation of microfibril failure toward core region. the number of AE events for plasma-treated PBO and Kevlar fibers increased significantly. The results oi nondestructive AE were consistent well with microfailure modes by optical observation in microdroplet and two-fiber composites tests.

Study on Compression Tests of Aluminum Foam and Honeycomb Sandwich Composites (알루미늄 폼 및 허니컴 샌드위치 복합재료의 압축실험에 관한 연구)

  • Bang, Seung-Ok;Kim, Key-Sun;Kim, Sei-Hwan;Song, Soo-Gu;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.9
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    • pp.3802-3807
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    • 2011
  • In this study, in-plane and out-plane compression tests of aluminum foam and honeycomb sandwich composites were carried out. Through these tests, the relationships of load-displacements were analyzed and the compression characteristics were compared with each other. The specimens were compressed with the speed of 1mm/min by using the universal testing machine. Experimental procedures were taken with photograph by the camera and load cell data were stored into computer. Test results showed that buckling was occurred at the aluminum foam core and honeycomb core according to the increase of load. In the in-plane compression test, the maximum load of aluminum foam specimen was similar with that of honeycomb sandwich. The property of honeycomb was better than that of the foam in consideration of specific gravity. In the out-plane compression test, compression maximum load of aluminum honeycomb sandwich composite was higher than that of aluminum foam sandwich composite.

Stability Test of Stone Mattress Method by Real-scale Hydraulic Experiment (스톤매트리스 공법의 실규모 수리 안정성 실험)

  • Kim, Sung Jung;Kim, Myoung Hwan
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.223-223
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    • 2021
  • 호안은 유수로부터 제방과 하안을 보호하는 구조물로 태풍 또는 집중호우로 인한 홍수로부터의 안정성이 확보되어야 한다. 적정한 호안공법 또는 제품의 선정을 위해서는 유속, 소류력 등이 반영된 수리 안정성 검토가 필요하나 현재 국내에는 이와 관련한 객관적인 평가나 시험 기준이 제시되어있지 않기 때문에 국내에서는 실제 수리실험을 통한 호안제품 및 공법의 수리학적 안정성을 제공하는 경우는 찾아보기 어려운 것이 현실이다. 본 연구는 호안공법 중 친환경적 재료를 사용하여 개발된 스톤매트리스 호안공법의 수리적 안정성을 검토하기 위해 수행되었다. 스톤매트리스 공법은 상부망과 하부망의 체결을 통해 돌을 군체로 일체화 시킴으로써 치수 안정성이 매우 뛰어나며, 충분한 식생공간을 확보한 공법으로 재료의 2차 변형 방지가 가능하며 안전한 군체 유지가 가능한 공법이다. 이러한 공법에 대한 안정성 검토를 위한 실규모 실험은 안동 하천연구센터에서 수행하였다. 실험에 사용된 수로는 8°의 경사를 갖는 급경사수로에서 수행되었다. 수로의 제원은 폭 3m, 길이 30m 의 직사각형 형태의 직선수로로 이루어져 있다. 시험체는 실규모로 제작되며 2m × 10m 의 제원을 갖는 별도의 트레이에 시공되어 실험시 크레인을 이용하여 실험수로에 안착시킨다. 수리 안정성 실험은 실험대상유량을 단계별로 나누어 점차적으로 증가시키며, 시험체의 이탈, 파괴 등의 큰 변화가 발생하였을 경우 실험을 종료한다. 수리량 측정은 유속측정, 수위관측 등으로 이루어지며, 재료의 변형은 3D스캐너를 이용하여 변위를 검토하였다. 총 3회에 걸친 실험결과 실험수로에서 발생가능한 최대유량인 4.34cms 조건에서 실험체 바닥에서의 소류력은 약 300N/m2 의 소류력이 발생하는 것으로 확인되었다. 또한 재료의 수직변위는 최대 1.8mm로 계측기 오차범위에 근접한 수치를 보이는 것으로 실험체의 이동이나 석재의 파손은 발생하지 않은 것으로 나타났다.

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Piezo-Composite Actuator for Control Surface of a Small Unmanned Air Vehicle (소형 무인 비행체 조종면 작동용 압전 복합재료 작동기 연구)

  • Yoon, Bum-Soo;Park, Ki-Hoon;Yoon, Kwang-Joon
    • Composites Research
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    • v.27 no.2
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    • pp.47-51
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    • 2014
  • The purpose of the present study is to develop lightweight and simple smart actuators in order to replace conventional hydraulic/pneumatic actuators, and to apply the developed actuators to the actuation systems of a small unmanned air vehicle. This research describes the procedures of design, manufacturing of the piezo-composite actuator, and the performance evaluation. From the test results of the developed devices, we found the possibility of piezo-composite actuator could be used as a control surface of a small UAV system. We have designed and manufactured two kinds of piezo-composite actuators, unimorph actuator and bimorph actuator. The manufactured actuators were evaluated through the performance testes. It was found that the bimorph type actuator showed more linear angle change for the same excitation voltage variation than unimorph type. It is expected that piezo-composite actuator has a possibility to be used not only as a control surface of small unmanned flying vehicle but also as a control surface actuator of a guided missile fin through the miniaturization of power supply and control system.

Crystallization and Embrittlement of $Fe_{78}B_{13}Si_{9}$ Amorphous Alloy ($Fe_{78}B_{13}Si_{9}$ 비정질 합금의 결정화 거동과 취성 현상)

  • Son, In-Jin
    • Korean Journal of Materials Research
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    • v.1 no.3
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    • pp.145-150
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    • 1991
  • Crystallization and embrittlement of $Fe_{78}B_{13}Si_{9}$ amorphous alloy was investigated by differential scanning calorimetry, X-ray diffraction and transmission electron microscopy. The crystallization comprizes two exothermic processes. In the first crystallization stage, $\alpha$-(Fe, Si) dendrites are formed from the amorphous state, and in the second crystallization, $Fe_2B$ compounds are formed. An abrupt decrease of the fracture strain of the ribbon started from amorphous started annealed at about $340^{\circ}C$

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