• Title/Summary/Keyword: 장력제어

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Tension Control in Web Transport System using Direct Self-tuning Regulator (직접 STR을 이용한 웹 이송 시스템에서의 장력제어)

  • 오기석;권태종;한창수;강남기;조형진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.236-242
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    • 1996
  • The purpose of this paper is to study the tension control in a web transport system. Direct self-tuning regulator method was applied to tension controller and variable-gain PID control algorithm was applied to web speed controller. The designed controllers compensated for the time-varying parameters and tracked reference tension in process speed changing. The simulation shows that direct STR tension controller improves tension control performance in comparison with other controllers.

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Dynamic Analysis of Long Distance Belt Conveyor System (장거리 벨트 컨베이어 시스템의 동적거동 해석)

  • 김원진;박태건;이신섭
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.307-312
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    • 1995
  • 장거리 시스템의 경우에 있어서 기동과 정지 시의 동적하중은 구동부 입력크기의 변화와 구동부간이 기동 시간차이로부터 발생되며, 벨트로 전파되어 장력변화를 일으키고, 과도한 장력의 변화는 인장과 압축의 탄성파로 벨트요소의 응력을 증가시키며, 벨트, 풀리, 아이들러(idler)등의 벨트요소들을 파괴시킨다. 따라서 동적해석에 의한 설계가 필수적으로 요구되어 벨트의 동적거동 해석에 대한 연구가 많이 수행되고 있다. 본 연구에서는 벨트 컨베이어 시스템을 집중질량모델(lumped mass model)로 근사하여 모델링하는 방법을 도입하여 세부요소에 대한 운동방정식을 유도하고, 각 요소 모델링을 결합하여 전체 운동방정식을 수립하였으며, 예제 시스템에 적용하여 동적거동을 해석하였다. 예제 시스템에 있어서 기동시의 구동입력을 두 가지 형태의 입력을 이용하였고, 정지시에는 구동부 브레이크가 없는 경우로 정상운전상태에서 순간적으로 구동부의 동력을 제거하는 방법을 적용하였다. 시뮬레이션 결과를 통하여 기동시의 구동입력을 적절히 제어하므로 벨트 속도와 장력의 변화를 줄일 수 있는 입력형태를 결정할 수 있었고, 이 때의 테이크업의 운동도 구할 수 있었다.

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Tesion Control of Unwinder/Winder using a Tension Observer (장력 관측기를 이용한 풀림롤/감김롤의 장력제어)

  • Song, Seung-Ho;Seol, Seung-Gi
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.1
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    • pp.62-69
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    • 2000
  • The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.

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Prediction of the Unwinding Performance of Optical Fiber Cables by Nonlinear Dynamics Analysis (비선형 동적 거동 해석을 통한 광섬유 케이블의 풀림 성능 예측 연구)

  • Lee, Jae-Wook;Kim, Kun-Woo;Kim, Hyung-Ryul;Yoo, Wan-Suk;An, Deuk-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.347-352
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    • 2010
  • Under harsh environments in which remote control is impossible, wire-guided control technology is effective for controlling distant underwater vehicles that serve mother ships in missions, such as exploration and installation. When the fiber is unwound from the spool, tension fluctuations occur in the fiber because of the relative velocity of the moving vehicles and unwinding velocity of the fiber. As a result, fiber cables exhibit complicated behaviors, become entangled, and may get cut. In this study, a spool-like design for winding tens of kilometers of fiber cables is proposed by analyzing cable winding. The unwinding performance of the designed spool is estimated by performing nonlinear dynamics analysis of the nonlinear behavior and tension fluctuations observed during the unwinding of the fiber.

Design of LTBC Controller for Tension Control in Down Coiler Process of Hot Strip Mills (열간압연 권취공정의 장력제어를 위한 LTBC 제어기 설계)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.301-308
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    • 2015
  • In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

A Research about Implementation of Fuzzy Control Algorithm with Variable Input Gain for Improving Performance of Tension Control (장력제어 성능개선을 위한 가변 입력이득 퍼지제어알고리즘 적용에 관한 연구)

  • Sul, Jae-Hoon;Park, Jong-Oh;Jang, Jong-Seung;Lim, Young-Do
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.8
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    • pp.680-688
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    • 2001
  • In this paper, the fuzzy control with variable input gain is applied to maintain the consistent tension in the process of taking up and releasing texture. In the process of discharging web on one side rolling it on another, the take-up drum gets smaller on the release drum side as it gets bigger on the rolling side, thus it is necessary to change the balance of velocity between the sides. In order to solve the problem a tension controller is necessary. The PI control method has been employed to maintain the consistent tension, but the PI control method produces a problem which requires an experienced worker with the traits of the machine, in order to perform the fine adjustments according to the environment of the process. For solving the above problem, we apply fuzzy control to the tension system, in order to produce a uniform roll. For the performance test, the fuzzy controller does not need to revise the parameters. Therefore the fuzzy controller exhibits an excellent additivity for the tension system where the system is changed with time.

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Development of a Haptic System for Grasp Force Control of Underactuated Prosthetics Hands (과소 구동 전동의수의 파지력 제어를 위한 햅틱 시스템 개발)

  • Lim, Hyun Sang;Kwon, Hyo Chan;Kim, Kwon Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.415-420
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    • 2017
  • Underactuated prosthetic hands are relatively light and economical. In this work, an economical grasping force control system is proposed for underactuated prosthetic hands with adaptive grasp capability. The prosthetic hand is driven by a main cable based on a set of electromyography sensors on the forearm of a user. Part of the main cable tension related to grasping force is fed back to the user by a skin-mounted vibrator. The proper relationship between the grasping force and the vibrator drive voltage was established and prototype tests were performed on a group of users. Relatively accurate grasping force control was achieved with minimal training of users.

Tension Control Using Adaptive PID Controller in the Two-Drum Winder Web Transport System (Two-Drum Winder 권취 공정 시스템에서의 적용 PID 제어기를 이용한 장력제어)

  • Park, Seung-Gyu;Lee, Dong-Bin;Yim, Hwa-Yeong
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.9
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    • pp.813-821
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    • 2000
  • In this paper, we developed modeling of tension and speed dynamics for a two-drum winder in a three span continuous web transport system which had not been previously. Dynamic modeling of the time-varying nonlinear system was derived by considering the effect of the radii and mass moment of inertia in the unwinder and the two-drum winder through winding up the web. After linearizing it, we designed with a variable-gain a PID controller for tension control and a PI controller for speed. Simulation is carried out with the variation of radii and moment of inertia at high speed for the proposed tension control system with the two-drum winder and the variavle-gain a PID controller. Results show good performance of tension control during the speed change speed at a start-up and stop.

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Tension Control in a Nonlinear Web Transfer System (비선형 웹 이송 시스템의 장력 제어)

  • 윤석찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.65-72
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    • 2000
  • This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

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