• Proceedings of the KWS Conference
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• 2004.05a
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• pp.144-145
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• 2004

Submerged arc welding technique using metal powder as supplementary filler metal has been studied. Forward feeding was used, and the deposit rate was increased by 50%. Good bead appearance, soundness and mechanical properties were obtained with feed rate of 120g/min..

• Proceedings of the KWS Conference
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• 2004.05a
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• pp.138-140
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• 2004

In case of applying offshore standard of some class societies, the required impact test temperature is lower than that of class rule to be applied for general commercial ship. This study is performed to consider whether the impact value to be required at offshore standard of BV can be obtained or not under SAW method, 1 run both side welding, to be mainly used for butt joint of plates at domestic ship builder.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.6
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• pp.938-945
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• 2012

This research proposes FEM analysis for Tandem welding process used in wind tower and predicts optimal welding process to improve the stability of welded structures. Three dimensional elasto-plastic analyses are employed to evaluate thermo-mechanical behavior of residual stress and deformation during Tandem welding for different distance between two touches. To confirm the thermal distribution, Goldak's ellipse heat source model and the real size wind tower pipe model are utilized. Four different analyses are being performed, where in each case the distance between two electrode torches is being changed and residual stress and welding deformation are predicted. Depending on base material state, each case is divided into: Liquid (100mm), Austenite+Liquid (200mm), Austenite+Cementite (400mm), Pearlite+Cementite (800mm).

• Journal of the Korea Academia-Industrial cooperation Society
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• v.22 no.3
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• pp.88-93
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• 2021

SAW (Submerged Arc Welding) is often used for ship construction or welding pressure vessels and involves spraying a flux in a powder form to a welding site to a certain thickness and continuously supplying electrode wires therein. This welding method enables high current welding up to 1,500 to 3,000 A. Arc efficiency is higher than 95% and the technique allows clean work as it creates less welding fume, which is composed of fine metal oxide particles, and the arc beam is not exposed. In this study, SM490C-TMC thick plates were heterogeneously welded by SAW. Mechanical properties of welds were measured, and welds were assessed macroscopically and for adhering magnetic particles. The following conclusions were drawn. Bending tests showed no spots exploded on sample surfaces or any other defect, and plastic deformation testing confirmed sufficient weld toughness. These results showed the 1F welding method has no shortcomings in terms of bending performance.

• Special Issue of the Society of Naval Architects of Korea
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• 2007.09a
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• pp.118-127
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• 2007

SAW(Submerged Arc Welding) process is generally applied to a wide range of welding area in the fabrication of steel structure. This process has a good characteristic properties such as the high quality of welds and the high deposition rates, but in case of welding on a thick steel plate, it also has higher cold crack susceptibility than that of a thin steel plate. The purpose of this research is to find the main factor of crack generation and clarify the countermeasure for crack prevention, and then establish the optimum welding condition in a heavy thick steel plate. The results of this study are as follows, 1. The cause of crack generation is found the diffusible hydrogen penetrated into weld metal by decomposition of the remained moisture in SAW flux during welding. 2. For the removal of diffusible hydrogen, the raw materials of SAW flux are to be dehydrated at the high temperature in the initial manufacturing stage. 3. Mechanical properties of weld metal welded with the dehydrated SAW flux were evaluated very excellent, furthermore the weld metal has been proved to have low diffusible hydrogen content with 3.1ml /100g. 4. The weldability and quality welded with thick steel plates were improved by establishing the new optimum welding condition.

• Journal of the Society of Naval Architects of Korea
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• v.44 no.6
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• pp.598-604
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• 2007

The purpose of this study is to establish the predictive method of welding distortion and residual stress for the channel I butt SA (submerged arc) weldment using FEA. In order to do it, the heat input model for the weldment was defined as the combined heat source with the surface heat flux of gaussian distribution and volumetric heat source uniformly distributed within weld groove by comparing the shapes of molten pool and temperature distribution obtained by FEA with those of experiments. The arc efficiency of SA welding for two-dimensional FE analysis was evaluated as 0.85. The welding distortion and residual stress of the weldment obtained by FEA and heat input model proposed have a good agreement with those obtained by experiment. Based on the results, it was suggested that the proper heat input model should be required to evaluate the welding distortion for weldment.

• Journal of Welding and Joining
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• v.2 no.1
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• pp.1-3
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• 1984

$CO_2$ 편면 용접은 편면 잠호 용접과 함께 작업 능률 향상, 작업 환경 개선 등의 잇점을 가지고 있어 국내의 조선소에서 많이 사용하고 잇는 용접 기법 중의 하나이다. $CO_2$ 편면 용접을 시공하기 위해서 가접보다는 strong back을 많이 사용하는데 strongback의 부착은 전 면과 후면에 부착시키는 2가지 경우가 있다. strongback을 전면에 부착할 경우 아아크는 strongback의 위치마다 중단된다. 후면에 부착할 경우 strongback으로 인한 아아크 중단은 없 어지나 용접사가 자세를 바꾸지 않고 한 번에 용접할 수 있는 최대 용접장은 1m정도이다. 이때 용접장 1m마다 아아크는 중단되게 된다. 이러한 아아크 중단부에는 용착 금속의 수축으로 인한 수축공(shrinkage hole)이 내재되어 용접 금속의 품질을 떨어뜨리므로 이를 제거하기 위해 용접 중 또는 용접 후에 gouging을 해야할 필요가 생긴다.

• Journal of the Society of Naval Architects of Korea
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• v.41 no.6
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• pp.40-47
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• 2004

The influence of heat input on fracture toughness was investigated in SAW weldments, which were prepared at two different welding conditions in API 2W Gr.50 and EN10225 5420. By examining the fracture initiation point, refined areas(ICHAZ and SCHAZ) in weld metal was identified as local brittle zone, in which M-A constituents and coarsed grain size were observed. Impact values showed the most significant difference at root portion, and CTOD transition temperature was related with impact values obtained at root portion. Hardness values in refined area were less than columnar microstructure about 20 HV5.

• Proceedings of the KSME Conference
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• 2001.06a
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• pp.430-434
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• 2001

To perform the integrity evaluation of RPV more realistically, it is necessary to evaluate the metallurgical microstructure and residual stress considering more real phenomena such as multi-pass welding process and PWHT. Accordingly, firstly, this paper proposes the integrated assessment methodology systematically developed for residual stress on weldment of RPV by using thermodynamics, diffusion theory, finite element method and validation experiment. Also, the residual stress on circumferential weldment of reactor pressure vessel is calculated considering multi-pass welding process by the commercial finite element package, ABAQUS.

• Journal of Welding and Joining
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• v.1 no.2
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• pp.53-60
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• 1983

COD test based on fracture mechanics concept was used in this study to evaluate the fracture toughness quantitatively. Effects of specimen sizes on critical COD value for ABS EH 36 steel and its submerged arc weldments, and the variation of critical COD value depending on metallurgical/mechanical heterogeneities caused by weld thermal cycles were investigated. Experiment was performed by using specimens made from base metal and submerged arc weldments according to BS 5762. Obtained results are summarized as follows; 1) Critical COD value for base metal decreases with increasing thickness of specimen. On hand, as the reduction ratio of critical COD decreases with increasing specimen thickness, critical COD value becomes constant above a thickness of specimen. 2) Critical COD value for weldment decreases with increasing thickness of specimen and was also affected by metallurgical states of base metal. 3) Size effects for weldment was greater at the hardened region. 4) Critical COD value was affected by microstructural change due to weld thermal cycles in weldments; that is, accicular ferrite formation is favorable for increasing of COD value.