• Title/Summary/Keyword: 잔류 응력 개선

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Experimental Investigation of the Residual Stress on Fatigue Crack Growth of Welded Steel Members (용접(鎔接) 강부재(鋼部材)의 피로균열성장(疲勞龜裂成長)에 대한 잔류응력특성(殘留應力特性)에 관한 연구(硏究))

  • Chang, Dong Il;Kim, Doo Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.2
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    • pp.99-106
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    • 1987
  • Annealing were performed to investigate the behaviors of the residual stress remaining on the member of a steel structure. According to the fatigue test, the welding part has higher fatigue crack growth rate than the base metal part because the hardening of welding part reduce fracture toughness. However, the heat treatment decrease the hardness and increase the resistance to failure. Thus, the fatigue crack growth rate is improved and it reaches the minimum at $650^{\circ}C$. Elber' s equation includes the effect of the crack-close so that this equation provides a lower the fatigue crack growth rate than Paris-Erdogan' s equation, the Elber's curves show no significant difference to indentify the effect of the residual stress. The Pop loading along the crack length increases as the hardness goes higher. The heat treatment not only decrease the hardness, and the fatigue crack growth rate, but increase the absorption energy and fracture toughness on the member of a steel structure. As the result, the heat treatment produces the resistant ability to cracking which can reduce the degree of danger to failure.

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A Study on Local Distribution of Fracture Toughness for Welded Joints of Steel Structure (구조강(構造鋼) 용접부(鎔接部)의 국부인성분포(局部靭性分布)에 관한 연구(研究))

  • Chang, Dong Il;Young, Hwan Sun;Kim, Dong Hee
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.4 no.3
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    • pp.19-25
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    • 1984
  • In the welded structure, the most dengerous section is welded parts and almost fractures of welded structure occur from welded parts. Accordingly, in other to prevents of fracture, it is important seeking the fracture behavior of welded parts. In this study as basic investigation of fracture behavior of welded parts, it is investigated that local distribution of fracture toughness and effect of multipass electrode welding, also effect of release of residual stress were investigated, as the subjected. material, the used steel having fatigue history and unused steel were selected. As the result of this study, it is dear that the base metal of unused steel and heat affected zone and weld metal are different each other in fracture toughness, and it seems clear that the weld metal may will become source of fracture because of it having the most low fracture toughness. Especially, in the case of crack occur in the used steel, it will be the most brittle section in the structure because of it having low fracture toughness then weld metal. It affirmation that, if welded parts has not flaw, the multi pass electrode welding effective to improve of fracture toughness, also release of residual stress is none effective to improve of fracture toughness in this study.

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Fabrication of Microbolometer using Polyimide Sacrificial Layer (폴리이미드 희생층을 이용한 마이크로 볼로미터의 제작)

  • Ha, W.H.;Kang, H.K.;Kim, M.C.;Moon, S.;Oh, M.H.;Kim, D.H.;Choi, J.S.
    • Proceedings of the KIEE Conference
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    • 1999.11d
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    • pp.1137-1139
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    • 1999
  • 저가의 우수한 성능을 갖는 적외선 영상표시 소자 구현에 적합한 마이크로 볼로미터를 MEMS 기술을 사용하여 제작하였다. 작은 열질량을 갖는 마이크로미터 단위의 열적고립 구조(thermal isolation structure) 제작은 폴리이미드(PI2611)를 희생층으로 사용하여 최종적으로 ashing공정 단계에서 폴리이미드를 제거하여 마이크로 볼로미터 구조를 완성하였다. 이 때의 구조층으로는 PECVD 질화실리콘($SiN_x$) 박막, 감지층으로 산화바나듐($VO_x$) 박막을 사용하였다. 본 연구에서는 폴리이미드 패턴 형성시 건식식각 공정조건 변수에 따라서 패턴의 기울기를 조절하여 폴리이미드 측면에서 발생되는 불 균일한 박막 증착과 패터닝 문제를 개선하였다. 또한 저응력의 질화실리콘 박막을 사용하여 잔류응력에 의한 열적고립 구조의 뒤틀림 현상을 완화하였다.

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A Study on the Characteristics of Heat Distribution of Welded Joint on the Steel Structure with Thick Plate (厚板 鋼構造物 熔接이음부의 熱分布 特性에 關한 硏究)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.138-144
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    • 1995
  • Recently, as the industrial structure tends to become large, the thickness of structural plate becomes thicker. Therefore, the thicker the plate of welded structure is, the larger the shape of welded joint. The effect of large heat input makes large heat affected zone(HAZ). These bring to complict welding residual stress and to weaken material, which may cause extremely harm to the safety of structures. Nevertheless, welding is design is regulated by the KS, JIS or standard in the resister of shipping such as KR, ABS or LR. However, these rules are based on rather experimental than theoretical. In this study, the computer program of heat conduction, considering un-steady state and quasi-steady state, is developed for optimizing(minimizing) a shape of welded joint. The characteristics of heat on the welded joints with various shapes are clarified by the results of the analyses.

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Crack Arrest Toughness of Thick Steel Plate Welds for Ship Building (선급 극후물 강재 용접부 취성균열 정지특성)

  • Park, Joon-Sik;Jung, Bo-Young;An, Gyu-Baek;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.9-14
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    • 2007
  • 선박의 고강도화 및 극후물화가 진행됨에 따라 선체 구조물의 파괴 특성에 대한 관심이 높아지고 있으며, 최근 균열정지의 관점에서 취성균열 정지특성에 대한 연구가 활발히 이루어지고 있다. 기존의 연구결과에 따르면 65mmt 이상의 극후물 용접부에 대해서 취성균열 정지특성의 저하가 발생할 가능이 있다고 보고되고 있으며, 취성균열 정지특성이 우수한 강재의 개발 이외에 용접부 보강재의 부착, 보수 용접 실시 등 개선 방안을 마련하기 위한 다양한 연구가 진행되고 있다. 그러나 극후물 용접부 취성균열 전파기구에 관한 규명은 현재 전무한 실정이며, 강재 두께의 영향 이외에 용접 입열량 용접부 잔류응력 등의 효과가 복합적으로 검토되어야 한다. 아울러 극후물 용접부 균열정지 파괴인성의 평가, 대형파괴시험을 대체할 소형시험법의 개발 및 검증 등에 관한 연구가 요구된다.

Analytical Study on Behaviour of Plane Steel Frame with Semi-Rigid Beam-to-Column Connection (반강접 접합부를 갖는 평면 강골조의 거동에 관한 해석적 연구)

  • Kim, Jong Sung
    • Journal of Korean Society of Steel Construction
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    • v.21 no.5
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    • pp.483-492
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    • 2009
  • In this study, nonlinear analysis of steel plane frame was performed using the refined plastic hinge method of advanced analysis techniques. In deterioration of stiffness in plastic zone, influences by flexural bending, residual stress, geometrical non-linearity, and semi-rigid connection are considered. And also, further reduced tangent modulus was used for geometrical non-linearity, top and seat angle were chosen for semi-rigid connection. Furthermore, 3 parameter power model was used for moment-rotation behaviour of beam to column connection. The loading conditions are combined with axial and lateral force and the inverse triangle distribution of lateral and eight type of analytical models were used in analysis. The results of analyses were compared with semi-rigid and rigid connection on behaviour of numerical analysis models. And also, the behaviors of frame with changes of semi-rigidity were analyzed by using the results obtained from MIIDAS-GENw.

3-D Frame Analysis and Design Using Refined Plastic-Hinge Analysis Accounting for Local Buckling (국부좌굴을 고려하는 개선소성힌지해석을 이용한 3차원 강뼈대 구조물 해석 및 설계)

  • Kim, Seung Eock;Park, Joo Soo
    • Journal of Korean Society of Steel Construction
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    • v.14 no.1
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    • pp.13-21
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    • 2002
  • In this paper, 3-D frame design using refined plastic-hinge analysis accounting for local buckling is developed. This analysis accounts for material and geometric nonlinearities of the structural system and its component members. Moreover, the problem associated with conventional refined plastic-hinge analyses, which do not consider the degradation of the flexural strength caused by local buckling, is overcome. Efficient ways of assessing steel frame behavior including gradual yielding associated with residual stresses and flexure, second-order effect, and geometric imperfections are presented. In this study, a model consisting of the width-thickness ratio is used to account for local buckling. The proposed analysis is verified by the comparison of the LRFD results. A case study shows that local buckling is a very crucial element to be considered in second-order plastic-hinge analysis. The proposed analysis is shown to be an efficient, reliable tool ready to be implemented into design practice.

Study on PWHT embrittlement of weld HAZ in Cr-Mo steel (Cr-Mo 鋼 溶接熱影響部의 溶接後熱處理 脆化에 관한 硏究)

  • 임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.314-321
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    • 1987
  • Post weld heat treatment (PWHT) of weldment of the low alloy Cr-Mo steel, in general, is carried out not only to remove residual stress and hydrogen existing in weldment but to improve fracture toughness of weld heat affected zone (HAZ). There occur some problems such as toughness decrement and stress relief cracking (SRC) in the coarse grained region of weld HAZ when PWHT is practiced. Especially, embrittlement of structure directly relates to the mode of fracture and is appeared as the difference of fracture surface such as grain boundary failure. Therefore, in this paper, the effect of heating rate on PWHT embrittlement under the various kinds of stresses simulated residual stress in weld HAZ was evaluated by COD fracture toughness test and observation of fracture surface. Fracture toughness of weld HAZ decreased with increment of heating rate under no stress, but it was improved to increment of heating rate under the stress. Grain boundary failure didn't almost appear at the heating rate of 600.deg.C/hr but it appeared from being the applied stress of 294 MPa at 220.deg.C/hr and 196 MPa at 60.deg.C/hr.

Discrete Optimum Design of Semi-rigid Steel Frames Using Refined Plastic Hinge Analysis and Genetic Algorithm (개선소성힌지해석과 유전자 알고리즘을 이용한 반강접 강골조의 이산최적설계)

  • Lee, Mal Suk;Yun, Young Mook;Kang, Moon Myoung
    • Journal of Korean Society of Steel Construction
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    • v.16 no.2 s.69
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    • pp.201-213
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    • 2004
  • A GA-based optimum design algorithm and a program for plane steel frame structures with semi-rigid connections are presented. The algorithm is incorporated with the refined plastic hinge analysis method wherein geometric nonlinearity is considered by using the stability functions of beam-column members, and material nonlinearity, by using the gradual stiffness degradation model that includes the effects of residual stresses, moment redistribution through the occurrence of plastic hinges, semi-rigid connections, and geometric imperfection of members. In the genetic algorithm, the tournament selection method and micro-GAs are employed. The fitness function for the genetic algorithm is expressed as an unconstrained function composed of objective and penalty functions. The objective and penalty functions are expressed as the weight of steel frames and the constraint functions, respectively. In particular, the constraint functions fulfill the requirements of load-carrying capacity, serviceability, ductility, and construction workability. To verify the appropriateness of the present method, the optimal design results of two plane steel frames with rigid and semi-rigid connections are compared.

Fuzzy Optimum Design of Plane Steel Frames Using Refined Plastic Hinge Analysis and a Genetic Algorithm (개선소성힌지해석과 유전자 알고리듬을 이용한 평면 강골조 구조물의 퍼지최적설계)

  • Lee, Mal Suk;Yun, Young Mook;Shon, Su Deok
    • Journal of Korean Society of Steel Construction
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    • v.18 no.2
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    • pp.147-160
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    • 2006
  • GA-based fuzzy optimum design algorithm incorporated with the refined plastic hinge analysis method is presented in this study. In the refined plastic hinge analysis method, geometric nonlinearity is considered by using the stability functions of the beam-column members. Material nonlinearity is also considered by using the gradual stiffness degradation model, which considers the effects of residual stresses, moment redistribution through the occurence of plastic hinges, and the geometric imperfections of the members. In the genetic algorithm, the tournament selection method and the total weight of the steel frames. The requirements of load-carrying capacity, serviceability, ductility, and constructabil ity are used as the constraint conditions. In fuzzy optimization, for crisp objective function and fuzzy constraint s, the tolerance that is accepted is 5% of the constraints. Furthermore, a level-cut method is presented from 0 to 1 at a 0 .2 interval, with the use of the nonmembership function, to solve fuzzy-optimization problems. The values of conventional GA optimization and fuzzy GA optimization are compared in several examples of steel structures.