• Title/Summary/Keyword: 잔류 변형

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Application of CAE in Injection Molding Process of Automobile Part (컴퓨터지원공학(CAE)을 활용한 자동차 부품 개선)

  • Cho, Junghwan;Chang, Woojin;Park, Young Hoon;Choe, Soonja
    • Applied Chemistry for Engineering
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    • v.18 no.5
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    • pp.407-414
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    • 2007
  • Using the MPI (Moldflow Plastics Insight) software from Moldflow Co., the optimum conditions for producing the upper part of the automobile air cleaner were obtained for 20% talc filled polypropylene (PP). The analysis was carried out to solve the cracking problem between upper and lower parts and the improved process was proposed using the flow balance. The comparative results between the conventional process, CASE-1, with one-pin gate and the new process (CASE-2) comprising two-pin gate system are the followings. In the case of CASE-2, the shorter filling time and reduced cycle time induced an improved production and processibility. In addition, the orientation and volumetric shrinkage are similar to those observed in the lower part, but the assembly, deformation, and physical characteristics are enhanced. The problem induced by the CASE-1 did not originate from the residual stress, but from the difference in the size of the upper part air cleaner after shrinkage. Thus, the orientation problem was expected to improve by optimizing the gate structure.

A Simple Carrier Frequency Recovery Scheme for DVB-S2 Systems (DVB-S2 시스템을 위한 간단한 반송파 주파수 복구부 설계에 관한 연구)

  • Oh, Jong-Kyu;Yoon, Eun-Chul;Kim, Joon-Tae
    • Journal of Broadcast Engineering
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    • v.15 no.2
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    • pp.182-191
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    • 2010
  • In this paper, a simple Carrier Frequency Recovery(CFR) scheme is introduced. In relating the use of consumer-grade equipment and satellite transmission environments, carrier frequency recovery have to recovery a large initial Carrier Frequency Offset(CFO), which is 20% normalized CFO, for DVB-S2 receivers. For these reasons, conventional CFR schemes for DVB-S2 systems need significant hardware complexity. Introduced CFR scheme employs Fitz algorithm for coarse CFR and recovers a coarse CFO accurately, and a simple pilot block correlation algorithm is employed for fine CFR. Introduced scheme reduce the number of multiplication operations by 80% and does not need any additional memory without degrading the achievable performance.

Analysis of Ship Hull Plate Bending By Roll Bending Machine (Roll bending machine에 의한 선체외판의 곡면가공 해석)

  • Kim, You-Il;Shin, Jong-Gye;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.4
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    • pp.142-149
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    • 1996
  • Pyramid type three roll bending machines are widely used in roll-bending process to produce singly curved plate. In forming singly curved plate, controlling the vertical displacement of the center roller is most important to acquire the shape required and automation system of the process. In this paper roller bending process is modeled as an elastic-plastic phenomenon and analyzed using beam theory and finite element method. In finite element analysis the workpiece is modeled by using beam elements and plane strain elements respectively. Through the analyses vertical center roller displacement is obtained to get constant curvature distribution along arc length. The relationship between center roller displacement and curvature in steady state as well as residual stress and strain along plate thickness direction are calculated through finite element analysis.

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Seismic Performance of Octagonal Flared RC Columns using Oblong Hoops (장방형 띠철근을 이용한 팔각형 플레어 RC 기둥의 내진성능)

  • Ko, Seong-Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.6
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    • pp.1-9
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    • 2015
  • Transverse steel bars are used in the plastic hinge zone of columns to insure adequate confinement, prevention of longitudinal bar buckling and ductile behavior. Fabrication and placement of rectangular hoops and cross-ties in columns are difficult to construct. Details of reinforcement for rectangular section require a lot of rectangular hoops and cross-ties. In this paper, to solve these problems, the new lateral confinement method using oblong hoop is proposed for the transverse confinement of the flared column. It can be the alternative for oblong cross-section and flared column with improved workability and cost-efficiency. The final objectives of this study are to suggest appropriate oblong hoop details and to provide quantitative reference data and tendency for seismic performance or damage assessment based on the drift levels such as residual deformation, elastic strain energy. This paper describes factors of seismic performance such as ultimate displacement/drift ratio, displacement ductility, response modification factor, equivalent viscous damping ratio and effective stiffness.

Analytical Model for Post Tension Flat Plate Frames (포스트 텐션 플랫 플레이트 골조의 해석모델)

  • Han, Sang-Whan;Ryu, Jong-Hyuk
    • Journal of the Earthquake Engineering Society of Korea
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    • v.11 no.6
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    • pp.23-32
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    • 2007
  • This study developed an analytical model for predicting nonlinear behavior of PT flat plate frames having slab-column connections with and without slab bottom reinforcement passing through the column. The developed model can predict the failure sequence until punching failure occurs. For verifying the analytical model, the test results of PT flat plate slab-column connections were compared with the results of the analysis. Moreover, the results of static pushover test and shaking table test of 2 story PT flat plate frame were compared with analysis results. For evaluating seismic performance of PT flat plate frame, this study conducted nonlinear response history analysis of the 2 story PT flat plate frame with and without slab bottom reinforcement passing through the column under 1940 El Centro ground motion scaled to have pseudo spectral acceleration of 0.3, 0.5, and 0.7g at the fundamental period of the frame. This study observed that as ground motion is more intense, seismic demands for the frame having the connections without slab bottom reinforcement passing through the column are larger than those without slab bottom reinforcement.

A Concurrent MCMA-DD Equalizer with Initial Convergence Detection (초기 수렴 검출 기능을 갖는 동시 MCMA-DD 등화기)

  • Kim, Chul-Min;Choi, Ik-Hyun;Oh, Kil-Nam;Choi, Soo-Chul
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • v.9 no.2
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    • pp.477-480
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    • 2005
  • CMA-DD is proposed to improve the steady-state performance of CMA and its performance is depending on switching time between two modes of operation. Castro et al. who proposed a concurrent equalizer for solving problem of CMA-DD, which reduced the sensibility of switching time. However, concurrent algorithm has a problem that it keeps working after convergence. In this paper, we propose concurrent MCMA-DD equalizer combined modified CMA(MCMA) and DD mode for making better concurrent algorithm. The proposed equalizer is better than previous algorithm in convergence speed and steady-state performance. Also, the proposed algorithm decides optimum switching time using residual ISI of the equalizer output.

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Automotive Tire Pressure Sensors with Titanium Membrane (티타늄 박막을 이용한 자동차 타이어 압력센서)

  • Chae, Soo
    • Journal of Practical Engineering Education
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    • v.6 no.2
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    • pp.105-110
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    • 2014
  • In this work, mechanical characteristics of titanium diaphragm have been studied as a potential robust substrate and a diaphragm material for automotive tire pressure sensor. Lamination process techniques combined with traditional micromachining processes have been adopted as suitable fabrication technologies. To illustrate these principles, capacitive pressure sensors based on titanium diaphragm have been designed, fabricated and characterized. The fabrication process for micromachined titanium devices keeps the membrane and substrate being at the environment of 20 MPa pressure and $200^{\circ}C$ for a half hour and then subsequently cooled to $24^{\circ}C$. Each sensor uses a stainless steel substrate, a laminated titanium film as a suspended movable plate and a fixed, surface micromachined back electrode of electroplated nickel. The finite element method is adopted to investigate residual stresses formed in the process. Besides, out-of-plane deflections are calculated under pressures on the diaphragm. The sensitivity of the fabricated device is $9.45ppm\;kPa^{-1}$ with a net capacitance change of 0.18 pF over a range 0-210 kPa.

Study on Crashworthiness of Icebreaker Steel: Part II Ship Side Structural Behavior Due to Impact Bending (쇄빙선의 내충격 특성에 관한 실험적 연구: 제2부 선체 구조의 충격 굽힘 특성)

  • Noh, Myung-Hyun;Lee, Jae-Yik;Han, Donghwa;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.30 no.4
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    • pp.277-286
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    • 2016
  • The first part of this study found the tendencies of the mechanical properties of two arctic structural steels (EH32 and FH32). In the second part, the crashworthiness of stiffened panels scaled down from the side frame structure of a Korean research icebreaker was determined. A procedure for designing the shapes and sizes of the stiffened panels, mass and shape of a drop striker, and a large temperature chamber, and then manufacturing these, is introduced in detail. From impact bending tests for the stiffened panels, the residual permanent deformations and deformation histories over time were captured using manual measurement and video image analyses. Numerical simulations of the impact bending tests were carried out for three different finite element models, which were mainly composed of shell elements, solid elements, and solid elements, with welding beads. It was proven from a comparison of the test results and numerical simulation results that the solid element model with the welding bead consideration approached the test results in terms of the residual deformations as long as the strain rate effect was taken into account.

A Study of Thermo-rheological Behaviour from Long Term Responses of Solid Composite Propellant (고체 추진제 장시간 물성거동 반응 연구)

  • Ryu, Taeha;Kim, Nakhyun;Khil, Taeock;Choi, Yongkyu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.1
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    • pp.8-16
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    • 2017
  • Structural integrity of solid rocket depends on the residual reactions between constituents of its composition(post cure, migration etc.), the oxygen(or anti-oxydent) in the free volume and humidity (desiccant) under the perfect sealed condition. Mechanical Properties of composite solid propellant arising from those factors are very complex. Moreover the propulsion are faced with thermal loads from diurnal & seasonal cycle till firing. In this study, the fast evaluation method of long term mechanical properties is suggested based on Thermo-Rheological Simplicity from curing oven to cool-down stage in view point of thermal stabilization. For this subject, endurance tester having temperature control capability are devised. From the results from incremental load and strain, non-linear characteristics are discussed.

Evaluation of Residual Strains under Pure Bending Loading for Colorless and Optically Transparent Polyimide Film for Flexible Display (유연 디스플레이용 무색 투명 폴리이미드 필름의 굽힘 잔류 변형률 평가)

  • Choi, Min-Sung;Park, Min-Seok;Park, Han-Yeong;Oh, Chung-Seog
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.4
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    • pp.49-54
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    • 2021
  • The display industry is transitioning from traditional rigid products such as flat panel displays to flexible or wearable ones designed to be folded or rolled. Accordingly, colorless and optically transparent polyimide (CPI) films are one of the prime candidates to substitute traditional cover glass as a passivation layer to accommodate product flexibility. However, CPI films subjected to repetitive pure bending loads inevitably entail an accumulation of residual strain that can eventually cause wrinkles or delamination in the underlying component after a certain number of static and cyclic loading. The purpose of this study is to establish an experimental method to systematically evaluate the bending residual strain of CPI films. Films were monotonically and cyclically wrapped on mandrels of various diameters to ensure a constant strain in each. After unwrapping the wound CPI film, the residual radius of curvature remaining on the film was measured and converted into residual strain. The critical radius of curvature at which residual strain does not remain was about 5 mm, and the residual strain decreased in proportion to the log time. It is expected that flexible displays can be reliably designed using the data between the applied bending strain and the residual strain.