• Title/Summary/Keyword: 잔류응력재분포

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Re-distribution of Welding Residual Stress Due to Tensile Pre-load and Its Effects on Fatigue Strength in Padding Plate Weldment (Padding plate 용접구조의 인장 정하중 이력에 의한 용접잔류응력 변화 및 피로강도에의 영향)

  • S.W. Kang;Y.W. Kim;W.S. Kim;D.H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.75-82
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    • 2001
  • Static loadings on ship structure induced either by water pressure before service such as a tank test and ballasting or by cargo pressure during first laden voyage cause relatively much greater stress than dynamic loadings induced by wave. With these static pre-loadings, the initial residual stresses around welded joint, where fatigue strength is concerned(in most cases, where stress concentration occurs) are expected to be shaken-down in a great extent by the elasto-plastic deformation behavior of material. Therefore, it is more resonable to assess the fatigue strength of ship structure with S-N data which have taken into account the effect of shaken-down residual stresses(re-distributed stresses) on the fatigue strength. In this research work, the re-distribution of residual stresses by the tensile pre-loading is measured using an ordinary sectioning method for specimens of padding plate weldment. Fatigue tests are performed also to evaluate the fatigue strength of the both as-welded and pre-loaded specimens.

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A study on the fatigue crack growth behavior of aluminum alloy weldments in welding residual stress fields (용접잔류응력장 중에서의 Aluminum-Alloy용접재료의 피로균열성장거동 연구)

  • 최용식;정영석
    • Journal of Welding and Joining
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    • v.7 no.1
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    • pp.28-35
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    • 1989
  • The fatigue crack growth behavior in GTA butt welded joints of Al-Alloy 5052-H38 was examined using Single Edge Notched(SEN) specimens. It is well known that welding residual stress has marked influence on fatigue crack growth rate in welded structure. In the general area of fatigue crack growth in the presence of residual stress, it is noted that the correction of stress intensity factor (K) to account for residual stress is important for the determination of both stress intensity factor range(.DELTA.K) and stress ratio(R) during a loading cycle. The crack growth rate(da/dN) in welded joints were correlated with the effective stress intensity factor range(.DELTA.Keff) which was estimated by superposition of the respective stress intensity factors for the residual stress field and for the applied stress. However, redistribution of residual stress occurs during crack growth and its effect is not negligible. In this study, fatigue crack growth characteristics of the welded joints were examined by using superposition of redistributed residual stress and discussed in comparison with the results of the initial welding residual stress superposition.

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Evaluation of the Residual Strength of CFRP Composite Pressure Vessel After Low Velocity Impact (CFRP 복합재압력용기의 충격후 잔류강도저하특성 평가)

  • Park, Jae-Beom;Kim, Dong-Ryun;Hwang, Tae-Kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.439-442
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    • 2009
  • In this study, the residual strength of CFRP filament winding pressure vessel after low velocity impact was evaluated quantitatively. After impact test, the pressure vessel was sectioned to produce 25 mm-wide ring specimen and the bursting pressure of this specimen was measured. A finite element model was also fabricated to investigate the deformation and stress distribution characteristics of the impacted CFRP vessel. The degradation of the residual strength along with the increase of impact energy was successfully measured and reviewed.

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The Stress Distribution and Improvement of fatigue Strength for Notched Materials by Shot Peening (Shot peening 가공에 의한 노치재의 응력분포와 피로강도의 개선)

  • Lee, Seung-Ho;Kim, Hei-Song
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.120-126
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    • 1998
  • Second step shot peening was applied on both smooth specimen and U-notch specimen in order to investigate the stress distribution and the improvement in fatigue strength. Various experiments and measurements such as rotary bending fatigue test and the measurement of compressive residual stress were performed. The results showed that the fatigue strength of second step shot peened specimens increased by 34 percent compared to that of unpeened ones. Compressive residual stress also considerably increased, which resulted in the increase of fatigue strength. finite element analysis showed that shot peening is effective in decreasing the bending stress by external force. The effectiveness of shot peening in reducing the compressive residual stress was anticipated by the superposition of the concentrated stress and the compressive residual stress.

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Analysis of Stress Singularity on Ceramics/Metal Bonded Joints (세라믹/금속 접합재에 대한 응력특이성의 해석)

  • Kim, Ki-Seong;Kim, Hui-Song;Chung, Nam-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.10
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    • pp.3058-3067
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    • 1996
  • With increasing use of ceramics/metal bonded joints, It is required to analyze the residual stress distribution and stress singularity at an interface edge for its bonded joints. In this paper, the residual stress distribution and stress singularity index of the ceramics/metal bonded joints were analyzed by using 2-dimensional elastic boundary element method. The variations of residual stress distribution and stress singularity index are studied with changes for the combinations of ceramics/metal bodned joints.

Nonlinear Analysis of Compressive Flange Based on Folded Plate Theory (Folded Plate Theory에 의한 압축플랜지의 비선형 해석)

  • Jung, Soo-Hyung;Shim, Jae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.169-178
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    • 2008
  • Compressive flanges of steel box girder is designed based on the ultimate strength behavior of sub-panel which is enclosed with longitudinal stiffeners and transverse stiffeners on appropriate safety factor. However, it is rational that the ultimate strength is calculated considering the various factors such as number and stiffness of longitudinal stiffener, spacing of transverse stiffener, initial deformation and residual stress distribution. In this study, an analysis program based on Folded Plate theory is developed considering the geometric effects and the material nonlinearity. The analysis program is applicated to the steel box girder bridges which is really constructed in domestic.

Evaluation of Strength and Residual Stress in $Si_3N_4/SUS304$ Joint ($Si_3N_4/SUS304$ 접합재의 잔류응력 및 강도평가)

  • 박영철;오세욱;조용배
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.101-112
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    • 1994
  • The measurement of residual stress distribution of $Si_3N_4/SUS304$ joint was performed on 23 specimens with the same joint condition using PSPC type X-ray stress measurement system and the two-dimensional elastoplastic analysis using finite element method was also attempted. As results, residual stress distribution near the interface on the ceramic side of the joint was revealed quantitatively. Residual stress on the ceramic side of the joint was turned out to be tensional near the interface, maximum along the edge, varying in accordance with the condition of the joint and variance to be most conspicuous for the residual stress normal to the interface characterized by the stress singularities. In the vicinity of the interface, the high stress concentration occurs and residual stress distributes three-dimensionally. Therefore, the measured stress distribution differed remarkably from the result of the two-dimensional finite-element analysis. Especially at the center of the specimen near the interface, the residual stress, $\sigma_{x}$ obtained from the finite element analysis was compressive, whereas measurement using X-ray yielded tensile $\sigma_{x}$. Here we discuss two dimensional superposition model the discrepancy between the results from the two dimensional finite element analysis and X-ray measurement.

Analysis of residual stress redistribution of weldment due to cutting (절단에 따른 용접부 잔류응력 재분포 해석)

  • Yang, Seung-Yong;Goo, Byeong-Choon;Choi, Sung-Kyu
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1074-1079
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    • 2003
  • In this paper, we conducted finite element analysis to investigate the residual stress redistributions of weldment due to cutting. To evaluate the effect of the residual stress on the fatigue behavior of weldment, test specimens are commonly cut from the weldment, but the distributions of the residual stress in the cut specimen should be different from those in the original weldment. Our work is to evaluate the difference between the residual stresses before and after weldment-cutting to understand the effect of cutting on the residual stress. Transient heat analysis, elastic-plastic mechanical analysis and element removal technique are used to simulate the welding and cutting procedures on the commercial finite element code ABAQUS.

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An Evaluation of Residual Stress Redistribution in the Welding Residual Stress Field Caused by Fatigue Crack Propagation by Finite Element Method (용접잔류응력장에서 피로균열의 전파에 따른 잔류응력 재분포에 대한 해석적 평가)

  • Park, Eung-Joon;Kim, Eung-Joon
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.92-96
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    • 2008
  • An investigation was performed to predict residual stress redistribution for the crack propagation initially through tensile residual stress field. The analytical method, which is based on Dugdale model by finite element analysis using elastic analysis method considering the superposition principle, was proposed to estimate the redistribution of residual stress caused by crack propagation. The various aspect of distribution of residual stress caused by crack propagation was examined based on the configuration change of specimen. The analysis results show that the aspect of redistribution of residual stress caused by crack propagation depends on the width of the specimen provided that the initial distribution of residual stress is identical.