• Title/Summary/Keyword: 자유형상곡선

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자유곡선을 포함한 다중형상에서의 Exit Burr 판별 프로그램 개발

  • Lee Jang-Beom;Kim Young-Jin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.469-473
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    • 2003
  • Milling 가공시 공구와 피삭재의 접합명에서는 절삭가공의 잔유물인 burr가 생성되고, 이러한 Burr는 작업효율과 정밀도를 감소시키며 추처리과정 (Deburring)을 야기시키는 원인이 된다. 그러므로 정밀도와 작업효율을 극대화하기 위해서는 이러한 Burr의 생성원리를 파악함과 동시에 Exit Burr의 여부에 대한 판별을 하여 최적의 가공조건을 맞추어 주어야 하는데, 이러한 경우에 지금까지는 점, 선 및 원으로 피삭재의 형상을 재현하여 공구의 경로와의 Exit 각을 통해 결과를 예측하는 연구를 해왔었다. 본 논문에서 추구하고자 하는 핵심은 이러한 피삭재의 형상을 재현하기 위해 지금까지 사용해왔던 요소를 보다 다양화시키는 방안을 제시하여 프로그램의 적용 범위를 넓히려는 것이다. 예컨대 이제까지 실제 가공에서 사용되고 있는 임의형상에 대한 표현 방식 중에서 대다수 CAD 프로그램에서 곡선 및 곡면을 표현하는 경우, B-Spline Curve의 알고리즘은 패삭재의 불규칙적인 곡면을 가장 근사하게 표현하는 최적의 해결책으로 쓰여지고 있다. 그러므로 이러한 알고리즘을 통해 프로그램의 적용예를 넓히는 것은 보다 다양한 조건에서의 Burr생성에 대한 예측을 가능케 해주는 것이다. 본 논문에서는 앞에서 언급한 바와 같이 B-Spline Curve 알고리즘을 개발하고, 프로그램에 적용하는 일련의 과정을 통해 보다 다양한 형상의 피삭재에서 단일 혹은 복합경로의 공구가 지나갈 경우에 생길 수 있는 Burr를 얼마나 효율적으로 판별할 수 있는지를 소개하고자 한다.

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Study of Blank Thickness Optimization in Free Bulging for Maximizing Bulged Height (가스압력을 이용한 자유벌징에서 성형양 최대화를 위한 두께 분포 최적화)

  • Yoo, Joon-Tae;Yoon, Jong-Hoon;Lee, Ho-Sung;Youn, Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.899-904
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    • 2014
  • Thickness profiled blank is designed using optimization techniques for maximizing the bulged heights during the free bulging of Inconel 718. The thickness of the blank was described by the Bezier curve and the locations of the control points were used as the design variables for optimization. The maximization of the bulged heights within the limited strain range served as the objective function and constraints for optimization. The equivalent static loads method for non-linear static response structural optimization (ESLSO) was used and the result of the optimization revealed 22 increased bulged heights. A free bulging test using a blank with an optimized profile was conducted to verify the optimization process. The results were compared with those of numerical analysis in terms of bulged height and deformed shape.

3-Dimensional Free Form Design Using an ASMOD (ASMOD를 이용한 3차원 자유 형상 설계)

  • 김현철;김수영;이창호
    • Journal of the Korean Institute of Intelligent Systems
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    • v.8 no.5
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    • pp.45-50
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    • 1998
  • This paper presents the process generating the 3-dimensional free f o r m hull form by using an ASMOD(Adaptive Spline Modeling of Observation Data) and a hybrid curve approximation. For example, we apply an ASMOD to the generation of a SAC(Sectiona1 Area Curve) in an initial hull form design. That is, we define SACS of real ships as B-spline curves by a hybrid curve approximation (which is the combination method of a B-spline fitting method and a genetic algorithm) and accumulate a database of control points. Then we let ASMOD learn from the correlation of principal dimensions with control points and make the ASMOD model for SAC generation. Identically, we apply an ASMOD to the generation of other hull form characteristic curves - design waterline curve, bottom tangent line, center profile line. Conclus~onally we can generate a design hull form from these hull form characteristic curves.

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Segmental Analysis of Curved Non-Prismatic Prestressed Concrete Box Girder Bridges (시공단계를 고려환 곡선변단면 프리스트레스트 콘크리트 박스거더교량의 해석)

  • Park, Chan Min;Kang, Young Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.1
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    • pp.71-81
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    • 1994
  • A method is presented for the analysis of curved segmentally erected prestressed concrete box girder bridges including time-dependent effects due to load history, temperature history, creep, shrinkage, aging of concrete and relaxation of prestressing steel. The segments can be either precast or cast-in-place. Thin-walled beam theory and finite element method are combined to develop a curved nonprismatic thin-walled box beam element. The element consists of three nodes and each node has eight displacement degrees of freedom, including transverse distortion and longitudinal warping of the cross section.

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A Study on the Static Analysis of the Helically Curved Members using Finite Element (유한요소법을 이용한 나선형(螺旋形) 곡선부재의 정적해석에 관한 연구)

  • Yhim, Sung Soon;Chang, Sung Pil
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.2
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    • pp.215-225
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    • 1988
  • The curved structures in space, such as multi-level interchanges, ramped structures, and circular curved structures can be modelled as helically curved members with constant helix angle. This paper presents a finite element approach for the analysis of the static and the free vibration characteristics of the helically curved members by using the 7th order Hermite interpolation functions. This method is used to find more accurate solution of the static and dynamic responses of them than those of the previous studies.

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System Design and Camera Calibration of Slit Beam Projection for Maximum Measuring Accuracy (슬릿광 3차원 형상측정에서 측정분해능 최적화를 위한 시스템설계 및 카메라보정)

  • 박현구;김명철;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1182-1191
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    • 1994
  • This paper presents an enhanced method of slit beam projection intended for the rapid measurement of 3-dimensional surface profiles of dies and molds. Special emphasis is given to optimizing the design of optical system so that the measuring accuracy can be maximized by adopting two-plane camera calibration together with sub-pixel image processing techniques. Finally, several measurement examples are discussed to demonstrate that an actual measuring accuracy of $\pm$ 0.2 mm can be achieved over the measuring range of 500 mm{\times}300mm{\times}200mm$.

A Study on the Measurement of 3-D object, make use of grid fringe generator (피치가변격자를 이용한 자유곡선 형상측정에 관한 연구)

  • 박윤창;정경민;박경근;장석준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.19-22
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    • 2000
  • Noncontact measuring methodology of 3-dimensional profile using CCD camera are very attractive because of it's high measuring speed and its's high sensitivity. Especially, when projecting a grid pattern over the object the captured image have 3 dimensional information of the object. Projection moire extract 3-D information with another grid pattern in front of CCD camera. However phase measuring profilometry(PMP) obtain similar results without additional grid pattern. In this paper, new method for grid pattern generation system by polygonal mirror and Laser Diode. This system is applied the projection moire and the PMP.

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A Development of NURBS-Based Pre and Post Processor for Structural Analysis of Free-Shaped Beam (자유형상 보요소 해석을 위한 NURBS기반의 전·후처리 모듈 개발)

  • Jung, Sung-Jin;Park, Se-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.6673-6678
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    • 2015
  • Recently, the free form buildings are constructed frequently. Exterior and interior components of these buildings have the free cross-section and a curved shape. So, There are many usages of classical finite element having tapered section and free-style shape. Some general commercial applications like ETABS, SAP2000, MIDAS are usually used for the safety evaluation of the free form structures. However, there are some limits in the accuracy of structural analysis and the length of analysis time because a very complicated finite element mesh have to be used. Therefore, In this study, a pre and post program module was developed to take advantage of general 3-D curved beam element which has a free-style curved shape and mathematical backgrounds. Pre-post processing module has been developed in this study was developed to control the curvature of the curved members by the NURBS control points. As a result, fast geometric modeling than was possible commercial applications. In addition, realistic depiction of the shape and behavior patterns were possible because of the free-form building allows visual check of the free form.

Free Vibration Analysis of Arbitrarily Shaped Plates with Free Edges Using Non-dimensional Dynamic Influence Functions: the case that straight and curved boundaries are mixed (무차원 동영향 함수를 이용한 자유단 경계를 가진 임의 형상 평판의 진동해석 : 직선 및 곡선 경계가 혼합된 경우)

  • Choi, Jang-Hoon;Kang, Sang-Wook
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.534-537
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    • 2005
  • Free Vibration Analysis using Non-dimensional Dynamic Influence Function (NDIF) is extended to arbitrarily shaped plates including polygonal plates. Since the corners of polygonal plates have indefinite normal directions and additional boundary conditions related to a twisting moment at a corner along with moment and shear force zero conditions, it is not easy to apply the NDIF method to polygonal plates wi th the free boundary condition. Moreover, owing to the fact that the local polar coordinate system, which has been introduced for free plates with smoothly varying edges, cannot be employed for the straight edges of the polygonal plates, a new coordinate system is required for the polygonal plates. These problems are solved by developing the new method of modifying a corner into a circular arc and setting the normal direction at the corner to an average value of normal direct ions of two edges adjacent to the corner. Some case studies for plates with various shapes show that the proposed method gives credible natural frequencies and mode shapes for various polygons that agree well with those by an exact method or FEM (ANSYS).

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A unified rough and finish cut algorithm for NC machining of free form pockets with general polygon - Part 1. Simulation (일반적인 내벽을 가진 자유바닥 곡면 파켓의 NC 가공을 위한 단일화된 황삭과 정삭 알고리즘 - Part 1. Simulation)

  • Park, Yong-hoon;Cho, Chi-woon;Kim, Sang-jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.1
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    • pp.7-16
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    • 2004
  • The tool path needs to be determined in an efficient manner to generate the final NC (numerical control) code for efficient machining. This is particularly important in machining free form pockets with an arbitrary wall geometry on a three-axis CNC machine. Many CAD/CAM systems use linear interpolation to generate NC tool paths for curved surfaces. However, this needs to be modified to improve the smoothness of the machined bottom surface, reduce machining time and CL (cutter location) file size. Curved machining can be a solution to reduce these problems. The unified rough and finish cut algerian and the tool motion is graphically simulated. In this paper, a grid based 3D navigation algorithm for generating NC tool path data for both linear interpolation and a combination of linear and circular interpolation for three-axis CNC milling of general pockets with sculptured bottom surfaces is developed.

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