• Title/Summary/Keyword: 자유곡면형상

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System Design and Camera Calibration of Slit Beam Projection for Maximum Measuring Accuracy (슬릿광 3차원 형상측정에서 측정분해능 최적화를 위한 시스템설계 및 카메라보정)

  • 박현구;김명철;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1182-1191
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    • 1994
  • This paper presents an enhanced method of slit beam projection intended for the rapid measurement of 3-dimensional surface profiles of dies and molds. Special emphasis is given to optimizing the design of optical system so that the measuring accuracy can be maximized by adopting two-plane camera calibration together with sub-pixel image processing techniques. Finally, several measurement examples are discussed to demonstrate that an actual measuring accuracy of $\pm$ 0.2 mm can be achieved over the measuring range of 500 mm{\times}300mm{\times}200mm$.

Shape Prediction in Eulerian Analysis of Three-Roll-Stand Shape Rolling (Three-Ro II-Stand 형상압연의 오일러리안 해석에서 형상예측)

  • 이용신;나경환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.328-331
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    • 2001
  • Shape changes of a workpiece in an Eulerian Finite Element analysis for the steady state. three-roll-stand shape rolling are modelled. Although an Eulerian analysis has many advantages for the steady state rolling problems, it necessitates an assumption about the unknown shape of the control volume. In almost all cases. the assumed control volume does not match the final shape and the control volume should be updated. This update can be accomplished by performing a free surface correction. The final shape of a material point, which has a spherical shape at the inlet, can be also predicted by integrating a deformation gradient along a stream line. Analyses of three-roll-stand shape rolling is in detail examined.

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3-Dimensional Profile Measurement of Free-Formed Surfaces by Slit Beam Scanning Topography (슬릿광 주사방법에 의한 자유곡면의 삼차원형상 측정)

  • 박현구;김승우;박준호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1202-1207
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    • 1993
  • An optical method of slit beam scanning topography is presented for the 3-dimensional profile measurement of free-formed surfaces. A slit beam of laser is projected in a scanning mode and its illuminated trajectory on the object is captured by using a CCD camera. The 3-dimensional coordinates of the trajectory is then computed by using the given geometry between the slit beam and the camera, so that the whole surface profile of the object can be obtained in a successive manner. Detailed optical principles are described with special emphasis to lateral are discussed to demonstrate the measuring performances of the slit beam scanning topography proposed in this study.

Automatic Measurement of 3-Dimensional Profile of Free-Formed Surfaces by Using Touch-Trigger Probes (접촉감지프로브를 이용한 자유곡면의 삼차원형상 자동측정)

  • 송창규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.407-415
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    • 1993
  • This report presents an automatic measurement method of 3-dimensional profiles of free-formed surfaces, by using a touch a touch-trigger contact probe along with a conventional coordinate measuring machine. The method proceeds in three steps; The surface profile under consideration is traced by the probe in an automatic manner, and then its measured data is compensated by considering the actual probe radius. Finally the compensated data is rearranged in the form suitable for the further processings of CAD/CAM applications. Some experimental results are discussed to verify the validity of the method suggested in this study.

A Numerical Simulation of Three- Dimensional Nonlinear Free surface Flows (3차원 비선형 자유표면 유동의 수치해석)

  • Chang-Gu Kang;In-Young Gong
    • Journal of the Society of Naval Architects of Korea
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    • v.28 no.1
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    • pp.38-52
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    • 1991
  • In this paper, a semi-Lagrangian method is used to solve the nonlinear hydrodynamics of a three-dimensional body beneath the free surface in the time domain. The boundary value problem is solved by using the boundary integral method. The geometries of the body and the free surface are represented by the curved panels. The surfaces are discretized into the small surface elements using a bi-cubic B-spline algorithm. The boundary values of $\phi$ and $\frac{\partial{\phi}}{\partial{n}}$ are assumed to be bilinear on the subdivided surface. The singular part proportional to $\frac{1}{R}$ are subtracted off and are integrated analytically in the calculation of the induced potential by singularities. The far field flow away from the body is represented by a dipole at the origin of the coordinate system. The Runge-Kutta 4-th order algorithm is employed in the time stepping scheme. The three-dimensional form of the integral equation and the boundary conditions for the time derivative of the potential Is derived. By using these formulas, the free surface shape and the equations of motion are calculated simultaneously. The free surface shape and fille forces acting on a body oscillating sinusoidally with large amplitude are calculated and compared with published results. Nonlinear effects on a body near the free surface are investigated.

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The Machining Technique of Curved Surface through Constant Control of Cutting Speed Method in Ball End Milling (볼엔드밀 고속가공에서 곡면형상에 따른 절삭속도 일정제어기법 가공기술)

  • Kim, K.K.;Moon, S.J.;Kang, M.C.;Lee, D.W.;Kim, J.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.753-759
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    • 2001
  • The purpose of this study is to suggest the machining technique of the constant control of cutting speed in order to improve precision machining and tool life in high speed machining using ball end mill. Cutting speed is changed in machining free form surface like free form surface. So, we don't have supreme surface form and toll life on machining. The way to solving this problem is that we should be settled to optimal cutting speed in free form surface machining. And, to improve precision machining is executed high speed machining method to output optimum NC data with developed constant control of cutting speed program after modeling of CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in free form surface machining applying the program developed.

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Analysis of Impact Forces Acting on a Flat Faced Body Entering Water (평면 두부형상을 갖는 물체의 입수시 충격력 해석)

  • Chang-Gu Kang
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.2
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    • pp.78-85
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    • 1994
  • Impact forces are acting on the fore part of a body entering water and those are function o the shape of the fore part and entrance angle. In this paper, impact forces are computed for the flat faced body with arbitrary entrance angle The geometric characteristics of the wetted surface of the body are complicated. The surface is divided into several smooth parts and each of them is represented by a bi-cubic B-spline. The free surface condition, $\phi=0$, is applied at the undisturbed free surface and he boundary value problem is analized by using Green's function.

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Initial investigation of 3D free form fabrication Using Contour Crafting (적층조형설비(CC)을 이용한 3차원모형 제작에 대한 연구)

  • Kwon, Hong-Kyu
    • Proceedings of the Safety Management and Science Conference
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    • 2007.11a
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    • pp.27-37
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    • 2007
  • Preliminary investigation of CC process indicates that the process is feasible and has significant potential in construction automation approach of large objects. The process aims at automated construction of whole houses as well as sub-components. The potential of CC became evident from the initial investigations and experiments with various materials and geometries. Using this process, a single house or a colony of houses, each with possibly a different design, may be automatically constructed in a single run as shown on

    . Experiments with ceramics material show the versatility of the process relative to the use of a variety of fabrication materials. In addition to the use in rapid fabrication of large components, the process also has its niche in rapidly fabricating certain components for aerospace and automotive industries, where minimization of green machining is warranted.

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Three Dimensional Profile Measurement System for Flexible and Porous Sculptured Surfaces by Using Optical Microscope (광학현미경을 이용한 유연다공표면의 3차원 자유곡면 형상 측정시스템)

  • Park, H.G.;Kim, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.22-29
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    • 1997
  • This paper describes a three dimensional profile measurement method for sheet metal products which have flexible and porous sculptured surfaces. Shadow masks are used as measuring objects for practical implementation or this study. The shadow masks are located inside the fluorescent glasses of monitors for televisions or computers and used to prevent electron guns from interfering between pixels. Three dimen- sional surface profiles are measured by adopting a software autofocusing technique to capture focused images. The experimental results show that the method is very effecive and suitable for sheet meal prod- ucts with flexible and porous surfaces.

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Simulation Study for the Application of NURBS Interpolator (CNC공작기계에 NURBS 보간 알고리즘 적용을 위한 시뮬레이션 분석)

  • 김태훈;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.979-982
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    • 2001
  • In CNC machining, demands on precision machining of free formed surface model are increasing. Most of the CAD/CAM systems provide the NURBS(Non-Uniform Rational B-Spline) interpolator. NURBS is defined with NURBS parameter by control point, weight value and knot value. This paper shows the realtime NURBS interpolation algorithms and compared with each other. One is based on the equal length of curve segments rather than equal increment of the parameter Δu. The other is to limit the interpolation error to any desired level by adjusting the feedrate considering the curvature of the shape and sampling time.

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