• 한국신재생에너지학회:학술대회논문집
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• 2010.11a
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• pp.113.1-113.1
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• 2010

본 연구에서는 중 소형 SOFC에 적용할 수 있는 연료 변환 시스템으로 자체 기동 및 독립운전이 가능한 천연가스 자열개질(ATR) 반응기를 $10Nm^3/hr$급으로 개발하고자한다. 설계된 천연가스 자열개질기는 자열개질 촉매를 코팅한 금속 모노리스형 촉매체를 반응기 내에 장착함으로써 반응열을 신속하게 제거 또는 공급할 수 있는 시스템으로 구성되었다. 이는 금속 모노리스의 뛰어난 열전도 능력에 의해 반응기 내의 촉매층 전체 온도 분포를 균일하게 유지할 수 있는 저에너지형 자열개질 반응기이다. 또한 빠른 기동 특성을 실현하기 위하여 전기 발열식 촉매체(EHC ; Electically Heated Catalyst)를 장착한 start-up 시스템을 적용하여 천연가스 자열개질 반응기의 신속한 기동과 장치 간편화를 실현하였으며, 합성 syngas의 배열 회수를 위한 최적 열교환 시스템을 설계/적용함으로써 에너지 효율 향상을 도모하였다. 이와 같은 촉매 및 구조 시스템을 가지는 천연가스 자열개질 반응용 소형 연료변환 시스템을 원통형의 이중관 구조로 구성하고, 독립운전 모드로 개발함으로써 소형 SOFC의 연료 변환장치의 적용에 용이하게 하고자 한다.

• Transactions of the Korean hydrogen and new energy society
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• v.22 no.4
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• pp.474-480
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• 2011

Hydrocarbon is required to be converted to pure hydrogen without carbon monooxide (CO) for polymer exchange membran fuel cell (PEMFC) applications. In this paper, CO cleaning processes as the downstream of Dimethyl ehter (DME) autothermal reforming process were performed in micro-reactors. Our study suggested two kinds of water gas shift (WGS) reaction process: High Temperature shift (HTS) - Low Temperature shift (LTS), Middle temperature shift (MTS). Firstly, using perovskite catalyst for MTS was decreased effieiciency since methanation. Using HTS-LTS the CO concentration was decreased about 2% ($N_2$ & $H_2O$ free) with the reaction temperature of $420^{\circ}C$ and $235^{\circ}C$ for HTS and LTS, respectively. As the final stage of CO cleaning process, preferential oxidation (PROX) was applied. The amount of additional oxygen need 2 times of stoichiometric at $65^{\circ}C$. The total conversion reforming efficiency of 75% was gained.

• Proceedings of the Korean Vacuum Society Conference
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• 2013.08a
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• pp.71.2-71.2
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• 2013

천연가스를 화학적 전환에 의해 부가가치를 높이기 위해서는 리포밍에 의해 합성가스(CO/H2)를 경유하는 간접전환경로가 현재로서는 가장 현실적인 방법이라 할 수 있다. 천연가스를 이용한 합성가스 제조기술은 수증기개질법(SRM), 이산화탄소 개질법(CDR, dry reforming), 부분산화법, 촉매 부분 산화법, 자열개질법 등으로 구분되며, 최근에는 각각의 제조방법의 장점을 고려하여 혼합개질법 또는 일련의 리포머 조합 방법이 개발되고 있다. CDR은 촉매 하에서 메탄과 이산화탄소의 직접접촉에 의해 반응이 일어나며, 수소와 일산화탄소의 비가 같은 합성가스가 제조된다. SRM에 비하여 고온에서 반응이 일어나고 전환율이 더 낮으므로 에너지 소비가 상대적으로 높다. 하지만, SRM과 함께 사용하면 합성가스 비율을 F-T합성이나 메탄올 합성에 적절한 비율로 조절이 가능한 장점이 있으며, 온실가스를 저감시킬 수 있는 전환기술로도 각광받고 있다. 본 발표에서는 최근의 CDR을 이용한 가스로부터 합성석유(GTL)와 메탄올을 고효율로 생산하는 기술 개발 동향에 대해서 소개하고자 한다.

• Korean Chemical Engineering Research
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• v.50 no.5
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• pp.802-807
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• 2012

The autothermal reforming of methane to syngas has been carried out in a reactor charged with both a Ni (15 wt%)-Ru (1 wt%)/$Al_2O_3$-MgO metallic monolith catalyst and an electrically-heated convertor (EHC). The standalone type reactor has a start-up time of less than 2 min with the reactant gas of $700^{\circ}C$ fed to the autothermal reactor. The $O_2/CH_4$ and $H_2O/CH_4$ ratio governed the methane conversion and temperature profile of reactor. The reactor temperature increased as the reaction shifted from endothermic to exothermic reaction with decreasing $H_2O/CH_4$ ratio. Also the amount of $CO_2$ in the products increases with increasing $H_2O/CH_4$ ratio due to water gas shift reaction. The 97% of $CH_4$ conversion was obtained and the reactor temperature was maintained $600^{\circ}C$ at the condition of $GHSV=10,000\;h^{-1}$ and feed ratio ($H_2O/CH_4=0.6$ and $O_2/CH_4=0.5$). In this condition, the maximum flow rate of the syngas generated from the reactor charged with 170 cc of the metallic monolith catalyst is $0.94\;Nm^3/h$.

• Journal of the Korean Electrochemical Society
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• v.10 no.2
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• pp.110-115
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• 2007

Solid oxide fuel cell(SOFC) has high fuel flexibility due to its high operating temperatures. Hydrocarbonaceous fuels such as diesel has several advantages such as high energy density and established infrastructure for fuel cell applications. However diesel reforming has technical problems like coke formation in a reactor, which results in catastrophic failure of whole system. Performance degradation of diesel autothermal reforming (ATR) leads to increase of undesirable hydrocarbons at reformed gases and subsequently degrades SOFC performance. In this study, we investigate the degradation of SOFC performance(OCV, open circuit voltage) under hydrocarbon(n-Butane) feeds and characteristics of diesel performing under various ratios of reactants($H_2O/C,\;O_2/C$ molar ratios) for improvement of SOFC performance. Especially we achieved relatively high performance of diesel ATR under $H_2O/C=0.8,\;O_2/C=3$ condition.

• Journal of Energy Engineering
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• v.25 no.1
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• pp.76-85
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• 2016

This study introduces the system layout and control strategy necessary to start and operate a fuel processor in a wide range of temperatures where a gasoline was selected as the fuel of fuel processor considering logistic support of Korea Army. The autothermal reformig(ATR) catalyst is heated to light-off temperature by combustion method in the initial stage. In order to ignite the gasoline and air mixture stably, the glow plug is installed after ATR catalyst. When the catalyst is increased to light-off temperature, the reformer is operated from initiation to steady state conditions as follows: Partial oxidation(POX) mode, partial ATR mode, full ATR mode. Finally the start-up and control strategy is validated by the operational test of gasoline fuel processor at low and room temperature. As a result the gasoline fuel processor is able to start-up within 40 min and to produce the reformate gas which has 37 ~ 42 vol.%(dry basis) of $H_2$ and 0.3 vol.% of CO.

• 한국신재생에너지학회:학술대회논문집
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• 2009.11a
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• pp.218-221
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• 2009

Solid oxide fuel cells (SOFCs), as high-temperature fuel cells, have various advantages. In some merits of SOFCs, high temperature operation can lead to the capability for internal reforming, providing fuel flexibility. SOFCs can directly use CH4 and CO as fuels with sufficient steam feeds. However, hydrocarbons heavier than CH4, such as ethylene, ethane, and propane, induce carbon deposition on the Ni-based anodes of SOFCs. In the case of the ethylene steam reforming reaction on a Ni-based catalyst, the rate of carbon deposition is faster than among other hydrocarbons, even aromatics. In the reformates of heavy hydrocarbons (diesel, gasoline, kerosene and JP-8), the concentration of ethylene is usually higher than other low hydrocarbons such as methane, propane and butane. It is importatnt that ethylene in the reformate is removed for stlable operation of SOFCs. A new methodology, termed post-reforming was introduced for removing low hydrocarbons from the reformate gas stream. In this work, activity tests of some post-reforming catalysts, such as CGO-Ru, CGO-Ni, and CGO-Pt, are investigated. CGO-Pt catalyst is not good for removing ethylene due to low conversion of ethylene and low selectivity of ethylene dehydrogenation. The other hand, CGO-Ru and CGO-Ni catalysts show good ethylene conversion, and CGO-Ni catalyst shows the best reaction selectivity of ethylene dehydrogenation.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.32 no.8
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• pp.636-644
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• 2008

The objective of this paper is to investigate characteristics of an autothermal reformer at various operating conditions. Numerical method has been used, and simulation model has been developed for the analysis. Pseudo-homogeneous model is incorporated because the reactor is filled with catalysts of a packed-bed type. Dominant chemical reactions are Full Combustion reaction, Steam Reforming(SR) reaction, Water-Gas Shift(WGS) reaction, and Direct Steam Reforming(DSR) reaction. Simulation results are compared with experimental results for code validation. Operating parameters of the autothermal reformer are inlet temperature, Oxygen to Carbon Ratio(OCR), Steam to Carbon Ratio(SCR), and Gas Hourly Space Velocity(GHSV). Temperature at the reactor center, fuel conversion, species at the reformer outlet, and reforming efficiency are shown as simulation results. SR reaction rate is improved by increased inlet temperature. Reforming efficiency and fuel conversion reached the maximum at 0.7 of OCR. SR reaction and WGS reaction are activated as SCR increases. When GHSV is increased, reforming efficiency increases but pressure drop from the increased GHSV may decrease the system efficiency.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.30 no.9 s.252
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• pp.850-857
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• 2006

Hydrogen production using current fueling facilities is essential for near-term applications of fuel cells. A preliminary process for developing a natural gas autothermal reforming (ATR) reactor for fuel cells is presented in this paper. A experimental reactor for methane ATR was constructed and used for characterization of Jin reactor. Temperature profiles of the reactor were observed, and reformed gas compositions were analyzed to evaluate efficiency, conversion and reaction heat with varying amounts of $O_2/CH_4$ at selected furnace temperature and $H_2O/CH_4$. The amount of $O_2/CH_4$ showed strong offsets on reactor temperature, efficiency and conversion indicating that $O_2/CH_4$ is a crucial operation condition. Operation conditions which result in thermal neutrality of ATR reactor system were determined for two cases of an ATR system based on the estimation of enthalpy difference between reactants of assumed inlet temperatures and the products from experimental results. The determined conditions for thermally neutral operations could be used for guidelines to design reformers and for determining the operation parameters of a self sustaining ATR reactor.

• Korean Chemical Engineering Research
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• v.47 no.3
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• pp.267-274
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• 2009

Considerable attention has been given to developing methodologies to reduce the emission of carbon dioxide from industry to meet strengthened environmental regulations. In this article, recent research trends on dry reforming of methane as an alternative method to reduce $CO_2$ emission from large scale industrial processes are addressed. To efficiently provide the energy needed in this strong endothermic reaction without additional $CO_2$ emission, it seems to be desirable to adopt autothermal reaction mode. The produced synthesis gas could be used as a reducing gas, or a feedstock for synthesis of chemicals and fuels.