• 제목/요약/키워드: 자동차용강판

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자동차용 알루미늄도금 강판의 용접성(I) (저항 점용접부의 금속학적 거동) (Weldability of Aluminized Sheet Steels for Automobile Application(I) (Metallurgical Behavior of Resistance Spot Weld))

  • 김기철;차준호;이조영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.99-101
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    • 2003
  • This study deals with the resistance spot welding of aluminized steels. According to the test results it was clear that the weldability of aluminized steels was equivalent to or better than that of Zn coated steel. Microstructural inspection revealed that molten aluminum that was repelled from the weld during the process, piled up at the split zone. The test results also demonstrated that the weld metal of aluminized steels could hardly produce the weld crack even higher welding heat Input was applied.

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자동차용 냉연 강판의 형상 동결성 연구 (Study on Springback Characteristic of Cold Rolled Steel Sheet)

  • 한수식;박기철;남재복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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    • pp.17-24
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    • 1998
  • This paper deals with the springback characteristics of cold rolled sheet steel through the use of the V-bending process and U-bending one. The influence of material properties on the springback of forming processes was investigated. In the V-bending process there was an optimum bend radius for each combination of parameters which produced minimal springback. In the U-bending process the blank holder force can control the degree of springback. A high blank holding force resulted in a uniform strain distribution and reduced the level of springback.

자동차용 강판(TRIP강)에 대한 저항 점 용접 품질 평가 알고리즘 개발 (Intelligent quality estimation of automobile steel sheet during Resistance spot welding)

  • 김태형;이세헌
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2001년도 추계학술발표대회 개요집
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    • pp.184-186
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    • 2001
  • Quality estimation of the weld has been one of the important issues in RSW which is a main process of the sheet metal fabrication in auto-body industry. It was well known that among the various welding process variables, dynamic resistance has a close relation with nugget formation. In this study, a new quality estimation algorithm is developed with the primary dynamic resistance measured at welding machine timer. For this, Back propagation algorithm of neural network is used.

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자동차용 강판의 접착특성 - 접착부위 접합 강도와 영향인자 - (Characteristics of Adhesive bonded Joints of Steels for Automobile(I))

  • 윤병현;권영각
    • Journal of Welding and Joining
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    • 제13권2호
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    • pp.106-114
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    • 1995
  • The characteristics of adhesive bonded joint of steels for automobile were investigated. Shear and tear strength were tested and analyzed for the joints of cold rolled steel sheets bonded with three kinds of epoxy and urethane based adhesive. The results showed that the tensile shear strength and the tear strength of adhesive joint were affected by the shape of adhesive joint such as the length and width of adhesive joint. The thickness of adhesive layer was very important factor affecting the bonding strength. The shear strength increased with decrease of the thickness of adhesive layer, while the tear strength decreased as the thickness of adhesive layer decreased. In comparison with the strength of spot welded joint, the shear strength of adhesive Joint was higher than that of spot welded joint, but the tear strength of adhesive Joint was lower than that of spot welded joint.

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980MPa급 초고장력 강판을 이용한 자동차용 시트 레일 로어 부품의 성형공정 설계 (Process Design of Automobile Seat Rail Lower Parts using Ultra-High Strength, DP980 Steel)

  • 박동환;탁윤학;권혁홍
    • 한국기계가공학회지
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    • 제17권2호
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    • pp.160-167
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    • 2018
  • The purpose of this study is to develop a process for forming a MPa ultra-high strength steel sheet to reduce weight and improve product strength. To do this, we performed the initial process design based on empirical formulas in a handbook and experience of skilled engineers, and researched the effects of major process variables on spring back by analyzing the forming analysis and experimental results. This paper suggests an optimal process design of the seat rail lower parts, using a MPa ultra-high strength steel sheet. This satisfies the dimensional accuracy and strength requirements for the product.

비대칭 노즐을 이용한 쌍롤 박판주조법으로 제조한 Al-Mg 합금의 Mg 조성에 따른 기계적 특성 평가

  • 김홍규;천부현;김형욱;이재철
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 춘계학술발표대회
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    • pp.55.2-55.2
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    • 2011
  • 최근 자동차용 강판을 대체하기 위한 재료로서 알루미늄 합금에 대한 관심이 높아지고 있다. 알루미늄 합금은 철강 재료에 비해 비강도가 높으며 재활용이 용이하고 내식성이 뛰어난 활용 가치가 높은 소재이다. 하지만 기존의 강판을 알루미늄 합금으로 대체하기 위해서는 높은 경제성, 강도 및 성형성이 요구되고 있는 현실이다. 따라서 고강도 알루미늄 합금 판재를 경제적으로 제조하기 위한 제조 공정기술 및 후가공 기술의 개발이 필요하다. 본 연구에서는 기존의 쌍롤 박판주조법에 비대칭 노즐을 이용하여 높은 주조 속도를 유지하면서도 중심 편석 및 열간 균열을 완화시켜 첨가되는 용질 원소의 양을 증가시켰다. 제조한 다양한 조성을 가진 알루미늄 합금 판재의 후속 압연성, 기계적 특성 및 성형성을 평가하기 위하여 미세조직 및 집합조직을 분석하였으며 이에 따른 실용화 가능성을 평가하였다.

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자동차용 아연 도금 강판과 알루미늄 합금의 접합 (Joining of Zinc Coated Steel and Aluminum Alloy for Car Body)

  • 이우람;이정현
    • 한국생산제조학회지
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    • 제20권2호
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    • pp.145-150
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    • 2011
  • There is problem to reduce the car body weight for improving fuel consumption and $CO_2$ generation. As one of the solution, the multi material car body concept using aluminum alloys and high strength steels is proposed recently. Therefore, new welding processes by which these dissimilar material can be joined in high reliability and productivity are demanded. Laser spot welding was developed for joining of dissimilar metals. In the present work, Laser spot welding of zinc coated steel and aluminum alloy was investigated, and the process parameters were studied. Otherwise, the influences of process parameters on the weldability, the formation of intermetallic compound layer and the mechanical properties have been investigated. When intermetallic compound layer thickness was more than 1mm, specimen was failure in the interface.

Zn-Ni계 합금도금강판의 마찰특성에 관한 연구 (Frictional characteristics of electro Zn-Ni alloy coated steel sheets)

  • 김영석;박기철;조재억
    • 대한기계학회논문집
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    • 제15권6호
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    • pp.1807-1818
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    • 1991
  • 본 연구에서는 자동차용 Zn-Ni계 합금 전기도금 강판(electro Zn-Ni alloy coated steel sheet, EGN)에서 도금층 중의 Ni함량에 따른 금층의 표면특성이 마찰거 동에 미치는 영향과 윤활유 종류에 따른 Ni 함량별 마찰특성을 파악하여 최적 스탬핑 조건을 도출하는데 기여하고자 한다.

고장력 강판 적용에 따른 자동차용 4겹 다층 점용접물의 용접성 및 적정 용접조건 (Weldability and Optimum Welding Conditions on the 4 Lap Spot Welded Joint of High Strength Steel Sheets in Automobile)

  • 권일현;김회현;백승세;양성모;유효선
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.481-487
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    • 2006
  • Spot-welding is a widely used manufacturing method for thin-sheet components, especially in mass-production industries such as the car industry. Automobiles are often constructed by multi-lap spot welding to secure the passenger from the accident, where optimisation of the welding conditions is a major economic consideration. This research is conducted to investigate weldability characteristics with various welding conditions on the 4-lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to propose the optimum welding conditions. The welding current and the welding time have a greater effect on the welding characteristics than the electrode force. It was found that the electrode force has a relatively close relationship with the expulsion occurrence. The design curves for optimum welding are proposed for the 4-lap spot welded joint.