• Title/Summary/Keyword: 자동용접

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Laser Welding of Automotive Transmission Components (자동차 자동변속기 부품의 레이저 용접 적용)

  • Ahn, Young-Nam;Kim, Cheol-Hee
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.45-48
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    • 2011
  • In this research, laser welding of automotive transmission components was investigated to replace electron beam welding which is normally conducted under vacuum condition. Fiber laser welding was applied to the automotive transmission components - hub clutch and annulus gear. In the component welding, the laser welding parameters were optimized to eliminate spatters and the end crater. By applying laser welding to the transmission parts, the process time could be reduced up to 70% compared with the current electron beam welding process.

A Development of Welding Information Management and Defect Inspection Platform based on Artificial Intelligent for Shipbuilding and Maritime Industry (인공지능 기반 조선해양 용접 품질 정보 관리 및 결함 검사 플랫폼 개발)

  • Hwang, Hun-Gyu;Kim, Bae-Sung;Woo, Yun-Tae;Yoon, Young-Wook;Shin, Sung-chul;Oh, Sang-jin
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.2
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    • pp.193-201
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    • 2021
  • The welding has a high proportion of the production and drying of ships or offshore plants. Non-destructive testing is carried out to verify the quality of welds in Korea, radiography test (RT) is mainly used. Currently, most shipyards adopt analog-type techniques to print the films through the shoot of welding parts. Therefore, the time required from radiography test to pass or fail judgment is long and complex, and is being manually carried out by qualified inspectors. To improve this problem, this paper covers a platform for scanning and digitalizing RT films occurring in shipyards with high resolution, accumulating them in management servers, and applying artificial intelligence (AI) technology to detect welding defects. To do this, we describe the process of designing and developing RT film scanning equipment, welding inspection information integrated management platform, fault reading algorithms, visualization software, and testing and verification of each developed element in conjunction.

Seismic Performance of Composite Beam-to-Column Joints Using Wedges (쐐기의 원리를 이용한 합성 보-기둥 접합부의 내진성능에 관한 연구)

  • Park, Jong-Won
    • Journal of the Earthquake Engineering Society of Korea
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    • v.11 no.6
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    • pp.63-68
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    • 2007
  • The purpose of this study was to develop a new connection method between steel beams and PC columns known as SL connectors. Composite moment frames consisting of PC columns (or composite columns) and steel beams make the best use of advantages of both concrete and steel materials. However, the connection between two members of different materials can be complex and/or increase the fabrication costs significantly. The concept of SL connectors is based on using wedges and the emphasis is on a self-locking (SL) feature. SL connectors are easy to install and provide better seismic performance compared to conventional connections. To evaluate the seismic performance of the steel beam-to-PC column joints with SL connectors, cyclic load tests were conducted. Test result showed that steel beam-to-concrete column joint with SL connectors was able to provide sufficient performance for use in seismic resistant moment frames.

A Study on the Development of Automatic Welding System using Solor Energy (태양에너지를 이용한 자동용접 시스템 개발에 관한 연구)

  • Kim I.S.;Kim O.S.;Son J.S.;Seo J.H.
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.532-533
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    • 2006
  • In this research work attempts were made to study the bonding of thermoplastics with adhesives using solar energy. In order to study the curing behaviour necessary experiments were conducted under varying conditions of temperature, exposure time and power. The cured samples were then studied under the optical microscope before subjecting to tensile testing in order to study their mechanical properties. The fracture surfaces were further studied under the Scanning Electron Microscopy in order to study the microstructural changes that are taken place during curing. From the present study it is evident that curing under higher solar energy temperature, generally improves bond strength and quality of the adhesive joints when compared to other modes of curing process expect the microwave curing process.

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A Study on the Development of Ultrasonic Scanning Device for the Inspection and Evaluation of Creep Damage of HK - 40 Reformer Tube Welded Zone (HK-40 고온반응관 용접부의 Creep손상 진단기법 및 자동 초음파탐상장치의 개발에 관한 연구)

  • Cho, K.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.98-105
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    • 1989
  • Detection of creep damages in centrifugally cast HK-40 reformer furnace catalyst tube is a common problem for the safety and scheduled operation of chemical plants. This study was focused on the development of an automatic ultrasonic scanning device with which the creep damage of welded zone of HK-40 reformer tubes is detected and evaluated.

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Development of a task level automatic programming system for arc welding automation (아아크 용접 자동화를 위한 태스크 레벨 자동 프로그래밍 시스템 개발)

  • 박현자;이범희
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1396-1399
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    • 1996
  • With the progress in process automation, it becomes necessary that a robot should have various sophisticated capabilities. A robot programming language is a tool that can give a robot such capabilities without any change in robot architecture. Especially a task level automatic programming system enables a robot able to perform a job intelligently. Therefore anyone who is not an expert on welding or robot programming can easily use it. In this research, basic automatic welding program is combined with workspace information, which makes users do an arc welding job automatically.

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악 환경 작업에서의 로봇 시스템 적용사례

  • 장행남
    • Journal of the KSME
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    • v.31 no.7
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    • pp.636-643
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    • 1991
  • 그 동안 투자가치를 기준으로 국내 가전 및 자동차산업 분야에서 고품질작업을 위한 로봇 시스 템(소형부품 조립과 스폿, 아크용접 및 실릴용 등)의 도입이 대기업을 중심으로 활발히 전개되어 왔으나, 90년대에 들어서면서 로봇 적용기술력의 향상과 로봇 시스템가격의 하락에 힘입어 열 악한 작업환경에서 작업인력을 대치할 수 있고, 다품종 소량생산에 적용할 다기능 및 지능로봇 시스템의 도입이 활발하게 검토되고 있다. 여기서는 이러한 제조업 분야의 자동화동향변화에 부응하여, 열악한 작업환경을 지닌 주물공장에서 3D 작업환경을 기피하는 작업자를 대신하고, 공장자동화의 한 셀(CELL)로서 연계자동화에 적용할 수 있는 주물소재의 가스절단 로봇 시스템 및 다버링 로봇 시스템에 대하여 당사의 개발적용 사례를 소개하고자 한다.

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F/T 센서를 이용한 로봇 지능 향상 방안

  • 박종오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.349-353
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    • 1992
  • 로봇 경로프로그래밍 작업의 단순화는 산업용 로봇응용분야중 경로가 복잡할 경우, 예를 들어 연삭, 디버링, 폴리싱등 의 가공분야 그리고 아크용접같은 작업에서, 더욱 절실한 문제가 되고있다. 기존 로봇 프로그래밍 방식은 죠이스틱 또는 티칭 유니트, 오프라인 그리고 메스터-슬레이브 방식으로 구분될 수 있는데 각각 많은 프로그래밍 시간소요, 현장성부족 그리고 적용 로봇에의 한계를 문제점으로 들 수 있다. 여기서는 6축 수직 다관절 로봇의 손목부위에 6자 유도의 F/T 센서를 부착하여 작업자가 직접 로봇의 엔드 이펙트를 잡고 원하는 경로를 따라가는 동안 경로가 자동 프로 그래밍되는 알고리즘을 실험 결과와 함께 제시하고 있다.

Residual Stress Distribution of the Laser Welded Automotive Steel Sheets (레이져 용접된 자동차용 판재의 잔류응력분포)

  • 윤선진;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.163-168
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    • 1994
  • Zinc coated steel sheets have been widely used in automotive industry. High power laser welding has been used as an excellent welding means for thin sheets. The welding residual stress, which was brought in laser welding, causes making weak the mechanical strength. The purpose of this study is to get the residual stress distribution in various laser welding condition by FEM and verify the results by X-Ray diffraction. Welding residual stresses have been calculated by thermal elasto-plastic analysis using finite element method. Form the results, it can be known that the laser welding condition affects to distribution of the residual stress.

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Adhesion improvement of Immersion copper coatings for Solid wire by Alanine (Alanine을 이용한 솔리드와이어용 치환동도금층의 밀착력 향상)

  • Gu, Seok-Bon;Lee, Hong-Gi;Jeon, Jun-Mi;Heo, Jin-Yeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.130-131
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    • 2014
  • 자동용접용 솔리드와이어를 위한 치환동도금층 밀착력 향상을 위해 착화제로 Alanine을 사용하였다. 테이프 시험결과 Alanine 첨가에 따라 밀착력이 현저히 증가하였다. 또한 도금층내에 혼입되는 H와 Fe 분석결과 Alanine을 첨가하지 않았을 때 도금층 전체 영역에서 H와 Fe의 검출강도가 높게 나타났으나, Alanine 10g/l추가시 도금층내에서 미량 검출되었다.

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