• Title/Summary/Keyword: 자동공구교환장치

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공작기계용 고 집적형 Tool Tower ATC 설계 및 구조 해석에 관한 연구 (A Study on the Design and Structural analysis of High Integrated Tool Tower ATC for Machine Tool)

  • 이춘만;임상헌;노영화
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.551-554
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    • 2005
  • This study is concerned about the design and structural analysis of high integrated tool tower ATC(Automatic Tool Changer) for machine tool. Recently, many studies have been undergoing to reduce a working time in a field of machine tool. Tool tower ATC belongs to reduce a stand-by time by shortening a tool exchanging time. The developed system can store more number of tool in small space than other machine. The analysis is carried out by CATIA V5 software. In the result of structural analysis, the safety factor of the developed system is confirmed.

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드럼형 자동공구교환장치의 설계에 관한 연구 (A study on the Design of Drum Type Automatic Tool Changer)

  • 최현진;이한규
    • 한국기계가공학회지
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    • 제19권7호
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    • pp.52-59
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    • 2020
  • Automatic tool changers (ATCs) can be divided into drum and chain types. Drum-type ATCs contain a magazine, where the tools are mounted, and a cam gearbox, which swaps the tools via roller gear and grooved plate cams. Drum-type ATCs are advantageous in that the operating time for the tool magazine is more rapid than that of chain-type ATCs and the length of the unit is shorter. Thus, drum-type ATCs can be fabricated into various shapes and forms depending on the number of tools and the magazine size in accordance with machining center requirements and consumer demand. In particular, the price competitiveness of a machining center with a drum-type ATC is higher, while drum-type ATCs are more rigid with fewer parts, possibly reducing the need for regular servicing. This study aims to verify the structural stability and design validity of the magazine base, which is the main structure of a drum-type ATC, using finite element analysis. This study kinematically verifies the specifications of the selected drive motor and reducer and assessed the design of the cam gearbox. It also conducts a structural analysis of the roller camp, which is the core component of the cam gearbox, based on the results of the kinetodynamic analysis, thus validating the structural design.

극소형 전자기계장치에 관한 연구전망

  • 양상식
    • 전기의세계
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    • 제39권6호
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    • pp.14-19
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    • 1990
  • 1. CAD system과 PROPS를 접속하여 CADsystem에서 Design된 surface를 사용할 수 있으며 Robot Kinematics를 graphic library화하여 surface배치 수상 및 path generation 및 animation을 통하여 가공작업을 위한 로보트 운동을 simulation할 수 있게 되었다. 2. Denavit-hartenberg transformation form에 의해 여러 Robot Kinematic을 일반적인 형식으로 library화 하였다. 3. 금형 가공의 공정들을 Menu로 만들어서 Expert system을 도입, 손쉽게 Interactive한 작업을 할 수 있게 하였다. 4. 차후의 연구 목표는 로보트 Calibration S/W의 개발 및 실현 그리고 Expert System을 이용한 Robot Program Generator의 완성을 통한 전체 Off-line programming System을 정립하는데 있다. 이를 위해서 더 실제적인 Tool Path Generation과 Expert System을 이용한 가공 조건의 결정 및 User Interface를 위한 Window가 개발되어야 한다. 5. 1차년도에 개발된 Robotonomic Tool System의 유연성을 확장시킨다. 실험결과를 바탕으로 공정 자동화 시스템을 확장시킨다. 6. 연마공정자동화에 필수적인 공구 및 공구 Tip의 표준화 및 자동교환장치를 개발한다. 7. 금형연마 Cell의 구성요소들간의 Interface 및 System Controller에서의 집적화를 시킨다.

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SMA를 이용한 공구홀더의 자동공구교환장치 개발 (Development of Automatic Tool Changer of SMA Tool Holder)

  • 이성철;노승국;박종권
    • 한국생산제조학회지
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    • 제25권1호
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    • pp.1-6
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    • 2016
  • Micromanufacturing is a useful system for reducing energy consumption. For micromanufacturing, tool clamping and workpiece clamping are important components to realize the machining process. Therefore, a shape memory alloy (SMA) ring type tool holder is developed. In addition, this holder needs cooling and heating processes to execute the tool clamping process. This study suggests a cooling/heating device based on peltier elements. The device will be applied to the heating/cooling process of an automatic tool changer (ATC) for the SMA tool holder. This study introduces the configuration and operating principle of the proposed ATC system. The description and prototype evaluation of this system were given. Plastic bolt and aluminum block were selected to enhance the cooling performance, and the installed tool was changed in 17 s during the experiments.

자동공구교환장치를 이용한 융합 FDM 공정 및 장치개발에 관한 연구 (Development of Hybrid-FDM Process Using Automatic Tool Changer for Multi-Material Production and Post-Processing)

  • 최성민;샤오젠;박인백;이석희
    • 한국정밀공학회지
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    • 제33권3호
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    • pp.235-242
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    • 2016
  • The purpose of this study is an attempt to improve the functionality of a conventional Fused Deposition Modeling (FDM) process using the Automatic Tool Changer (ATC) to perform multimaterial production and post-processing. Hybrid-FDM means a fusion of an Additive Manufacturing process and grinding process using the ATC system. In order to enhance the potentiality of production capacity for multi-material fabrication and surface roughness improvement, two extrusion tools and one grinding tool system are suggested. A pneumatic chuck is attached on a moving platform in the XY axes plane and an extrusion head and grinding head are placed in a docking station, allowing for a quick changeover with each other. Therefore, the manufacturing lead time can be reduced efficiently for the fabrication of a product.

ATC Test Bench 개발 및 성능평가에 관한 연구 (A Study on the Development and Performance Evaluation of an ATC Test Bench)

  • 김재현;최준영;이춘만
    • 한국정밀공학회지
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    • 제29권5호
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    • pp.489-493
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    • 2012
  • Automatic tool changers(ATCs) store tools used in a machining center to its magazine and changes the tools automatically. Tools of machine centers are changed and then precisely equipped to spindle system by the ATC. Therefore, the stability and reliability of the ATC is very important. But, there is lack of development and evaluation on basic performance and vibration of the ATCs. So, in this study, a BT40 ATC test bench was developed to verify stability and reliability of BT40 ATCs.

고정번지식 ATC개발에 관한 연구 (A Study on the Development of Fixed Address Type Automatic Tool Changer)

  • 이춘만;허영진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.1015-1018
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    • 2002
  • Recently, many studies have been undergoing to reduce a working time in a field of machine tool. There are two ways of reducing a working time; to reduce an actual working time by heighten a speed of spindle and to reduce a stand-by time by shortening a tool exchanging time. ATC(Automatic Tool changer) belongs to the latter case. Fixed address type ATC that is being developed ill this study can store more number of tool in small space than magazine transfer type ATC relatively as well as shorten tool exchanging time. In this study, a simplified equivalent model of finite element method in order to analyze structure of fixed address type ATC.

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5축 가공에 의한 SCM415 롤러 캠 개발과 표면조도 연구 (A Study on the Development and Surface Roughness of Roller Cam SCM415 by 5-Axis Machining)

  • 김진수;이동섭;강성기
    • 한국정밀공학회지
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    • 제30권4호
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    • pp.397-402
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    • 2013
  • In this study, we carried out the each lines of section, using GC (green silicon carbide) whetstone, the SCM415 material which separated by after and before heat treatments process, in 3+2 axis machining centers for integrated grinding after cutting end mill works, the spindle speed 8000 rpm and feed rate 150 mm/min. For the analysis of the centerline average roughness (Ra), we measured by 10 steps stages. Using Finite element analysis, we found the result of the load analysis effect of the assembly parts, when applied the 11 kg's load on both side of the ATC (Automatic tool change) arm. The result is as follows. For the centerline average roughness (Ra) in the non-heat treatment work pieces, are appeared the most favorable in the tenth section are $0.510{\mu}m$, that were shown in the near the straight line section which is the smallest deformation of curve. In addition, the bad surface roughness appears on the path is to long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.