• Title/Summary/Keyword: 자기 연마

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Analysis of the Performance of Magnetic Abrasive Deburring according to Powder Characteristics (분말 특성에 따른 자기연마에 의한 Deburring성능분석)

  • Chae Jong-Won;Ko Sung-Lim;Baron Yuri M.
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.37-43
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    • 2004
  • The performance of magnetic abrasive finishing fur surface is evaluated by the characteristic curve. The characteristic curve is generated by experiment in surface finishing. For experiment, new magnetic inductor is designed and manufactured. 15 kinds of powders are provided to find the relationship between powder characteristic and finishing performance. As powder, Fe-TiC. Polymer-TiC and Fe-NbC are used with different size. The size of abrasives and location are also important factor for the performance. From characteristic curve, two index are obtained, which specify the initial finishing performance and endurance of finishing performance. It is proved that the performance index can be applied to select proper powder for efficient deburring. It is shown that the characteristic curve can be used as good tools for evaluating powder performance in surface finishing and deburring.

A Study on Improving the Efficiency of Magnetic Abrasive Polishing for Die & Mold Surfaces (금형면의 자기연마가공 고효율화에 관한 연구)

  • Lee, Yong Chul;Anzai, Masahiro;Nakagawa, Takeo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.59-65
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    • 1996
  • There are many difficulties in automatic polishing for die & mold surfaces. Even though the process has been studied in the past 15 years, it has not been achieved yet, but by the process of actual hand work of well-skilled workers. A new magentic assisted polishing process, which is one of the potential methods for automation of surface finishing has been studied in the past 10 years by colleagues. The process has many merits, but on the other hand also has demerits, one being low efficiency of grindability by comparision with wheel polish. Therefore, some attempts were tried to improve the grindability by adopting electropolishing, ultra-high speed milling, 5-axis controlled machine etc... most recently by colleagues. This paper also aims to improve the efficiency of polishing by introducing the easily-polished shape surface cutting method equalizing the tool feed per revolution to the pick feed. This cutting method was experimentally confirmed to have sufficient grindability to polish milled surface (with $10{{\mu}m}$Rmax surface roughness) into mirror surface (with $0.4{{\mu}m}$Rmax surface roughness).

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A Study on the Improvement of Performance of High Speed Cutting Tool using Magnetic Fluid Grinding Technique (자기연마기술을 이용한 고속절삭공구 성능향상에 관한 연구)

  • Park S.R.;Cho J.R.;Park M.G.;Yang S.C.;Jung Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1289-1293
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    • 2005
  • We will improve tools performance without the change of a tools' physical shape, if we process mirror like finishing on the surface of cutting tools. Because cutting tools' shapes are very complex, the general method of polishing can't be polished. So we will apply new method of polishing which is magnetic fluid grinding technique. Magnetic fluid grinding technique can polish complex shape's workpiece by pressing the surface of workpiece with magnetic and abrasive grains in magnetic field. Therefore we developed the polishing equipment to improve the performance of cutting tools and experimented on various polishing conditions to determine the polishing conditions of cutting tools.

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The Internal Finishing Characteristics of Pipe Polished by Slurry Circulation Magnetic Abrasive Machining (슬러리순환 자기연마법에 의한 파이프 내면의 연마특성)

  • Rho, T.W.;Park, W.K.;You, W.S.;Seo, Y.I.;Choi, H.;Lee, J.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.198-201
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    • 2002
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, a slurry circulation system was designed and manufactured. Its finishing characteristics was experimently investigated by various effective factors such as dry, water flow, oil flow with a slurry. From the experimental results, it was found that the materal removal and surface roughness were good in oil flow with slurry. The slurry circulation system is effective on the internal finishing of non-ferromagnetic pipe(SUS304).

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A Study on the Improvement of Performance for High Speed Cutting Tool using Magnetic Fluid Polishing Technique (자기연마기술을 이용한 고속절삭공구의 성능향상에 관한 연구)

  • Cho, Jong-Rae;Yang, Sun-Cheul;Jung, Yoon-Gyo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.32-38
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    • 2006
  • The magnetic fluid polishing technique can polish the tool of complex shape, because the polishing method which polishes as compress the workpiece by the magnetism abrasives to arrange to the linear according to the line of magnetic force. Therefore, we producted the magnetic fluid polishing device in order that mirror like finishing processes the tool surface. In order to a polishing condition selection, polishing characteristic was estimated by polishing conditions which are magnetic flux density, polishing speed, grain size, magnetic fluid. The tool was polished to the selected polishing condition. The result to evaluate the polished tool's performance with the cutting force and tool wear, the polished tool's performance was improved compared with the tool not to polish.

The Internal Finishing of Fine-Pipe Polished by using Magnetic Abrasive Machining. (자기연마를 이용한 미세파이프 내면가공)

  • Rho, T. W.;Park, W. K.;Seo, Y. I.;Choi, H.;Lee, J. C.;Cheong, S. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.964-967
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    • 2002
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, another method of magnetic abrasive machining in which the N and S magnetic poles are feed and a workpiece is rotated only is tried in a fine-pipe, and its finishing characteristics is experimently investigated by various effective factors such as feeding amplitude. From the experimental results, it is found that the feed effects of magnetic poles on the finishing characteristics are large in internal finishing.

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A Study on the Polishing Moving Type and the Cutting Characteristics of Magnetic Polished Tool (자기연마공구의 연마운동방식과 절삭특성에 관한 연구)

  • Jung, Sung-Yong;Yang, Sun-Cheul;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.28-34
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    • 2008
  • Recently, with the development of high speed machining technology for difficult-cutting materials, to improve the cutting performance of cutting tool, fine surface finish of complex shape tools using magnetic polishing technology is in high demand. This study is, therefore, discussed and compared the cutting characteristics of polished tools by the adopted various magnetic polishing moving types a point of view the cutting forces and the tool life. Moreover, the practicality of magnetic polished tools in the wide range cutting conditions is investigated. From obtained results, It is confirmed that the CW(clockwise) revolution and oscillation type as the polishing moving type is proper and magnetic polished tool shows the excellence in high cutting speed range.

The Magnetic Finishing Characteristics of Pipe Inside Polished by Slurry Circulation System (슬러리 순환방식을 이용한 파이프 내면의 자기연마특성)

  • Park, Won-Kyou;Choi, Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.38-44
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    • 2004
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of non-ferromagnetic pipe. In this paper, an abrasive slurry circulation system was designed and manufactured. As a result, it was found that a fine inner surface of pipe was available by the use of these machining methods. The basic machining characteristics of pin-type magnetic tools were analyzed experimentally. In addition, the experimental results show that pin-type magnetic tools have more machining efficiency than Iron particles as magnetic tools.

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The Magnetic Finishing Characteristics of Non-ferromagnetic Pipe Inside Polished (비자성 파이프 내면기 자기연마특성에 관한 연구)

  • Park Won Kyou;Rho Tae Woo;Choi Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.74-80
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    • 2004
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, the finishing process of a non-ferromagnetic pipe by a static magnetic field method is introduced and its finishing characteristics is discussed with effective factors by various experiments. From these experimental results, it is found that the magnetic abrasives inserted in the pipe are arranged according to the magnetic force line. Through the experimental, it is possible to estimate the proper supply volume of the abrasive, which in proportional to the diameter of pipe.