• 한국정밀공학회지
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• 제32권8호
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• pp.705-711
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• 2015

Five-Axis machines can generate undesirable defects such as the undercutting and overcutting errors that frequently occur in the three-axis machining process. It is therefore necessary to develop a program for NC-code generation, whereby the cutter posture is considered to decrease the occurrence of defects. In previous studies, the Easy-Impeller CAM(E-ICAM), an automatic CAM program used for the five-axis machining of impellers, was developed; however, when E-ICAM is used to machine an impeller, it is possible to gouge the hub and blade. Therefore, the aim of this study is the establishment of a formula for each type of endmill to minimize gouging according to the cutter posture, in consideration of several factors that affect accuracy in the machining of an impeller. This study also aimed to improve the performance and accuracy of E-ICAM in the manufacturing of impellers.

• 한국기계가공학회지
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• 제12권4호
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• pp.40-46
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• 2013

When impeller machining needs to be machined over a length in order to avoid interference with neighboring surfaces between material and tool, there are no databases about cutting condition according to tool slenderness ratio. So selection and machining of cutting condition depends on expert's experience. Therefore, the purpose of this paper is deciding cutting condition in roughing and finishing process of impeller according to slenderness ratio of AL7075's end-mill that is the most commonly used for impeller. We have tested for about relation between Slenderness ration and fluctuation width of the cutting force, surface roughness and depth of cut ratio to observe cutting characteristics according to slenderness ratio. The experiments of cutting characteristics and processing criteria are compared with AL5052 which is existing information.

• 한국생산제조학회지
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• 제21권3호
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• pp.446-450
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• 2012

I.G.G is abbreviation for inert gas generator high temperature in cargo tank it desulfurize, exhaust and froze the gas that combined brimstone element and soot, then supply inert gas by blower and mack tank inside incombustible range this is equipment that nip in the bud the explosion. The blower for suppling inactivated gas has big impeller with heavy weight to achieve the high pressure, it causes a delay for first operation time and too much load is delivered to motor, total destruction by fire of motor is happen frequently. On this research, we will reduce the size and weight of impeller and install it with several stage, it makes an effect for reducing the first operation time. We also intend to contribute to efficient I.G.G. blower design by research a flow rate and pressure specialty from the diameter of impeller number of blades and size of casing.

• 한국유체기계학회 논문집
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• 제15권5호
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• pp.32-36
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• 2012

The positive displacement pump and the regenerative pump are widely used in the range of low specific speed, $n_s{\leq}100$[rpm, m3/min, m]. The positive displacement pump is not suitable for miniaturization and operation in high rotational speed. The regenerative pump has a problem with large leakage flow and low efficiency. While the centrifugal pump has advantages of high efficiency, miniaturization and high rotational speed, efficiency drops sharply with decrease in specific speed. Therefore the purpose of this study is to design a new type of centrifugal pump that has advantages of centrifugal pumps in operation in low specific speed. The name of this new type of pump was called 'Pipe type centrifugal pump', since the flow path through the impeller is simple circular pipe. Due to the simple shape of impeller, the manufacturing process is simple and cost is low. There is strong jet flow at the outlet of the impeller. This jet induces flow path loss, meridional dynamic pressure loss and mixing loss. Large disk friction makes the efficiency be limitted in the range of low specific speed. Even though the loss and the low efficiency, 'Pipe type centrifugal pump' represents stable performance, affordable pressure ratio and efficiency better than that of other low specific speed pumps.

• 한국산업융합학회 논문집
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• 제25권1호
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• pp.121-129
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• 2022

With the recent increase in international trade volume the trade volume through ships is also continuously increasing. The treatment of ballast water goes through the following five steps, samples are taken and analyzed at each step, and samples are obtained using a suction pump. These suction pumps have low efficiency and thus need to be improved. In this study, it is to optimize the form of the impeller which affects directly improvements of performance to determine the capacity of suction pump and to fulfill the purpose of this research. To do it, we have carried out parametric design as an input variable, geometric form for the impeller. By conducting the flow analysis for the optimum form, it has confirmed the value of improved results and achieved the purpose to study in this paper. It has selected the necessary parameter for optimizing the form of the pump impeller and analyzed the property using experiment design. And it can reduce the factor of parameter for local optimization from findings to analyze the property of form parameter. To perform MOGA(Multi-Objective Genetic Algorithm) it has generated response surface using parameters for local optimization and conducts the optimization using multi-objective genetic algorithm. with created experiment cases, it has performed the computational fluid dynamics with model applying the optimized impeller form and checked that the capacity of the pump was improved. It could verify the validity concerning the improvement of pump efficiency, via optimization of pump impeller form which is suggested in this study.

• 대한기계학회논문집B
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• 제24권3호
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• pp.411-418
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• 2000

By calculating the location and size of the relative eddy formed in the rotating impellers with the logarithmic spiral vanes, a new simple but accurate slip factor is analytically derived. The proposed slip factor depends on only one parameter that is a function of the number of vanes and the vane exit angle. Predicted slip factor for various cases are compared with those estimated by a number of previous slip factors as well as a recent theoretical calculation by Visser et al. ( JFM, Vol. 268, pp. 107-141, 1994). It is found that the present slip factor yields almost similar results to Wiesner's which has been empirically formulated based on the theoretical calculation of Busemann.

• 산업경영시스템학회지
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• 제43권4호
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• pp.41-47
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• 2020

As modern industries are highly being developed, it is required that mechanical parts have to be manufactured with a high precision. In order to have precise parts, error-free designs have to be done before manufacturing with accuracy. For this intention being fulfilled, a mechanical analysis is essential for design proof. Nowadays, FEM simulation is a popular tool for verifying a machine design. In this paper, an impeller, being utilized in a compressor or an oil mixer as an actuator, is studied for an evaluation. The purpose of this study is to present a safety of an impeller for a proof of its mechanical stability. A static analysis for stress, strain, and deformation within a regular usage is examined. This simulation test shows 357.26×106 Pa for maximum equivalent stress and 0.207mm for total deformation. A fatigue test is carried to provide durability and its result shows that minimum safety factor is 3.2889, which guarantees that it runs without a fatigue failure in 106 cycles. The natural frequencies for the impeller is ranged from 228.09Hz to 1,253.6Hz for the 1st to the 6th mode. Total deformations at these natural frequencies are shown from 6.84mm to 12.631mm. Furthermore, Campbell diagram reveals that a critical speed is not found throughout regular rotational speeds. From the test results for the analysis, this paper concludes that the suggested impeller is proved for its mechanical safety and good to utilize at industries.

• 한국산학기술학회논문지
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• 제21권11호
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• pp.219-225
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• 2020

본 연구는 요구되는 전압효율이 83% 이상인 풍량 10,000 ㎥/min급의 장수명 송풍기를 개발하기 위하여 송풍기를 설계·제작하여 송풍기 성능시험과 침식 실험을 통하여 개발품에 대한 성능을 확인하였다. Dust deflector의 영향을 살펴보기 위하여 각기 다른 길이의 Dust deflector를 갖는 5가지의 실험용 임펠러를 제작하여 침식 실험을 수행하였다. 가혹한 조건으로 실험을 수행하기 위하여 침식을 유발하는 분진 대체재로 1kg의 스틸 쇼트 볼(𝛷0.2 mm)을 사용하였다. 자체 제작한 폐루프 타입의 침식 실험 장치에서 160시간 동안 연속으로 가동 운전하여 실험하였다. Dust deflector에 의한 침식성능을 평가하기 위하여 마모두께를 측정하였다. 3차원 스캐너로 침식 실험 전 형상과 침식 실험 후 형상을 스캐닝하여 마모두께를 측정하였다. 모델 송풍기를 설계·제작하여 송풍기 성능을 시험한 결과, 모델 송풍기 측정값을 기준으로 개발 송풍기로의 환산 결과 전압 690.6 mmAq, 풍량 16,243.6 ㎥/min, 효율 83.6 %로 나타났다. 송풍기의 침식 실험 장치를 설계·제작하여 가혹한 조건으로 침식 실험을 수행하여 dust deflector가 부착된 송풍기인 개발 송풍기가 dust deflector가 없는 기존 송풍기에 비하여 임펠러 마모두께를 기준으로 190 % 이상의 개선 효과가 있는 것으로 나타났다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2010년도 추계학술대회 논문집
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• pp.236-241
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• 2010

This paper presents a wear diagnosis method for centrifugal impellers by using an accelerometer. The features are calculated from raw and wavelet transformed signals with several statistical methods applied in time or frequency domains. From the effectiveness coefficient test, it is shown that 7th level of wavelet transformed signal is suitable for wear classification problems. A neural network with 5 feature sets is applied to diagnose the wear magnitude of pump impellers. The verification result reveals that high accuracy for the wear diagnosis of impellers can be obtained by using wavelet features transformed from acceleration signals.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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• pp.17-30
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• 2002

The design method of turbomachinery has been developed highly. But some geometric dimensions have been determined from the empirical view points. In designing the inlet outer diameter of pump impeller and the hub ratio of blower, satisfactory theoretical grounds have not been presented till now. In the paper, these points are discussed and the method of increasing pump and blower efficiencies are also discussed on the basis of experimental and computational results of flow analysis. Further, the effects of tip clearance of rotor on its efficiency and the interference of rotor and stator blade rows are discussed and some ideas to estimate their effects are presented.