• Title/Summary/Keyword: 인장 잔류 응력

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Analysis and Measurement of Residual Stress of Al 7175 Ring Rolls after Quenching and stress Relieving (고강도 알루미늄 7175 합금 링롤재의 급냉 및 응력제거처리후 잔류응력 유한요소해석 및 측정)

  • 박성한;구송회;이방업;은일상
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.1
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    • pp.104-110
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    • 1997
  • To predict the effect of ring expansion and ring compression on residual stress relief of Al 7175 ring rot]s, 2-D axisymmetric thermal analysis and elastoplastic analysis were performed. The residual stress distributions along the thickness of T73, T7351 and T7352 treated rings were measured using three step sectioning method. The measured results were compared to numerical ones for quenched and stress relieved rings. After quenching, calculated hoop and axial residual stresses were similar to measured ones for T73 treated rings. The residual stresses of T7351 and T7352 treated rings were decreased remarkably compared to T73 treated rings. The effect of axial residual stress relief was superior to that of hoop one, and also ring compression to ring expansion. It was concluded that ring compression is advantageous over ring expansion in view of stress relief effect and practicality, and vice versa in view of dimensional control and press power.

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Stress Distribution around Laser-Welded Cutting Wheels Using a Spherical Indentation (구형압입을 이용한 레이저 용접된 절단 휠의 잔류응력 분포 측정)

  • Lee, Yun-Hee;Lee, Wan-Kyu;Jeong, In-Hyeon;Nahm, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.125-130
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    • 2008
  • A spherical indentation has been proposed as a nondestructive method of measuring local residual stress field in laser-voided joints. The apparent yield strengths interpreted from the spherical indentation data of as-welded cutting wheel were compared with the intrinsic yield strengths measured at nearly equivalent locations in annealed wheel. Their difference along the distance from the welding line is welding stress distribution because the intrinsic yield strength is invariant regardless of the elastic residual stress. The spherical indentations show that the laser-welded diamond cutting wheel displays a 10 min-wide distribution of the welding residual stress and has peak compressive and tensile stresses in the shank and tip regions, respectively.

Residual Stress Distribution on the Fillet Weldment used by Finite Element Method (유한요소법을 이용한 필렛용접 이음부의 잔류응력분포)

  • Kim, Hyun Sung;Woo, Sang Ik;Jung, Kyoung Sup
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.197-207
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    • 2000
  • A transient heat transfer analysis and thermo-elastic analysis have been performed for the residual stress distribution on the fillet weldment used by finite element method. Specimen is fabricated single-pass fillet welding. This computation was performed for conditions including surface heat flux and temperature dependent thermo-physical properties using by heat input as parameter. Also, cut-off temperature of residual stress estimation by thermo-elastic analysis is determined. The fillet weldment were measured to determined their residual stress distributions for using hole-drilling method. As result, it was found that large tensile residual stress is about material yield strength, and the numerical simulation results for finite element method similar to residual stresses by hole-drilling method and other exiting research. Also, cut-off temperature is effectively determined by temperature which calculated maximum thermal stress equal to material yield strength.

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Properties and Prediction Model for Ultra High Performance Fiber Reinforced Concrete (UHPFRC): (II) Evaluation of Restrained Shrinkage Characteristics and Prediction of Degree of Restraint (초고성능 섬유보강 콘크리트(UHPFRC)의 재료 특성 및 예측모델: (II) 구속 수축 특성 평가 및 구속도 예측)

  • Yoo, Doo-Yeol;Park, Jung-Jun;Kim, Sung-Wook;Yoon, Young-Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.5A
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    • pp.317-325
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    • 2012
  • In this study, to evaluate the shrinkage behavior of ultra high performance fiber reinforced concrete (UHPFRC) under restrained condition, restrained shrinkage test was performed according to ring-test mostly used at home and abroad. Ring-test was performed with the various thicknesses and radii of inner steel ring to give different degree of restraint. Free shrinkage and tensile tests were carried out simultaneously to estimate the degree of restraint, stress relaxation, and shrinkage cracking potential. Test results indicated that the average steel strain and residual tensile stress were reduced as the thicker inner steel ring was used, whereas degree of restraint was increased. The steel strain, residual tensile stress and degree of restraint were hardly affected by the size of radius of inner ring. In the case of all ring specimens, shrinkage crack did not occur because the residual tensile stress was lower than the tensile strength. About 39~65% of the elastic shrinkage stress was relaxed by the sustained interface pressure, and the maximum relaxed stress was increased as the thicker inner ring was applied. Finally, the degree of restraint with age was predicted by performing non-linear regression analysis, and it was in good agreement with the test results.

Characteristics of Mechanical Properties at Elevated Temperatures and Residual Stresses in Welded joint of SM570-TMC Steel (SM570-TMC 강의 고온 시 기계적 성질 및 용접접합부의 잔류응력 특징)

  • Lee, Chin Hyunng;Chang, Kyong Ho;Park, Hyun Chan;Lee, Jin Hee
    • Journal of Korean Society of Steel Construction
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    • v.18 no.3
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    • pp.395-403
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    • 2006
  • Recently constructed bridges often have long spans and simple structure details considering not only the function but other important factors such as aesthetics, maintenance, construction duration and life cycle cost. Therefore, bridges require high-performance steels like extra-thick plate steels and thermo-mechanical control process (TMCP) steels. TMCP stels are now gaining wide attention due to their weldability improved strength and toughness. Recently, SM570-TMC steel, which is a high-strength TMCP steel with a tensile strength of 600 MPa, has been developed and applied to steel structures. However, using this steel in building steel structures requires the elucidation of not only material characteristics but also the mechanical characteristic of welded joints. In this study, high-temperature tensile properties of SM570-TMC steel were investigated through the elevated temperature welded joints of SM570-TMC steel were studied through the three-dimensional thermal elasticplastic analyses on the basis of mechanical properties at high temperatures obtained from the experiment.

Re-distribution of Welding Residual Stress Due to Tensile Pre-load and Its Effects on Fatigue Strength in Padding Plate Weldment (Padding plate 용접구조의 인장 정하중 이력에 의한 용접잔류응력 변화 및 피로강도에의 영향)

  • S.W. Kang;Y.W. Kim;W.S. Kim;D.H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.75-82
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    • 2001
  • Static loadings on ship structure induced either by water pressure before service such as a tank test and ballasting or by cargo pressure during first laden voyage cause relatively much greater stress than dynamic loadings induced by wave. With these static pre-loadings, the initial residual stresses around welded joint, where fatigue strength is concerned(in most cases, where stress concentration occurs) are expected to be shaken-down in a great extent by the elasto-plastic deformation behavior of material. Therefore, it is more resonable to assess the fatigue strength of ship structure with S-N data which have taken into account the effect of shaken-down residual stresses(re-distributed stresses) on the fatigue strength. In this research work, the re-distribution of residual stresses by the tensile pre-loading is measured using an ordinary sectioning method for specimens of padding plate weldment. Fatigue tests are performed also to evaluate the fatigue strength of the both as-welded and pre-loaded specimens.

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Prediction of Axial Residual Stress in Drawn High-Carbon Wire Resulting Due to Increase in Surface Temperature (고탄소강 다단 신선 와이어의 표면 온도 상승에 의한 축방향 잔류응력 예측)

  • Kim, Dae-Woon;Lee, Sang-Kon;Kim, Byung-Min;Jung, Jin-Young;Ban, Deok-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1479-1485
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    • 2010
  • In recent times, due to wire drawing of high carbon steel at a high speed to ensure a high productivity and high strength, axial residual stress are generated because of rapid increase in surface temperature. In the process, the temperatures of the wires increased because of the deformation of the wires and the friction between the die and wire. In particular, in the case of the wire drawing at a high speed, friction leads to a large temperature gradient so that considerable axial residual stress is generated on the surface. In this study, the relationship between axial residual stress and increase in the surface temperature was investigated, and a prediction model of uniform temperature was proposed. Then, a prediction model for residual stress was developed. The proposed model was verified by measuring the residual stress by X-ray diffraction on drawn wires.

Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave (표면파를 이용한 쇼트피닝된 Al 7075 합금의 잔류응력 평가)

  • Kim, Chung-Seok;Kim, Yong-Kwon;Park, Ik-Keun;Kwun, Sook-In
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.291-296
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    • 2006
  • The residual stress in shot-peened Al 7075 alloy was evaluated using surface acoustic wave (SAW). Shot peening was conducted to produce a variation in the residual stress with the depth below the surface under a shot velocity of 30 m/s. The SAW velocity was measured from the V(z) curve using a scanning acoustic microscopy (SAM). The Vickers hardness profile from the surface showed a significant work hardening near the surface layer with a thickness of about 0.25 mm. As the residual stress became more compressive, the SAW velocity increased, whereas as the residual stress became more tensile, the SAW velocity decreased. The variation in the SAW velocity through the shot peened surface layer was in good agreement with the distribution of the residual stress measured by X-ray diffraction technique.

Residual Stress Comparison of Type III Hydrogen Tank by Curing Conditions (Type III 수소탱크 경화조건에 따른 잔류응력 비교)

  • Yong-Chul Shin
    • Composites Research
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    • v.37 no.1
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    • pp.15-20
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    • 2024
  • Since the residual stress of hydrogen tank is directly related to durability, it is very important to reduce it for safety. Type II~IV hydrogen tank are manufactured by the filament winding method, in which the fiber is impregnated with resin and wound around the liner. Residual stress in composite is affected by curing conditions and fiber tension etc. In this study, the effect of curing conditions on residual stress was analyzed when manufacturing a Type III hydrogen tank using carbon fiber filament winding process. First, the curing behavior of the epoxy resin was analyzed using a differential scanning calorimetry. Through this, the curing temperature was set to 140℃. During the same curing time, the specimens were cured under 2-stage curing condition that reached 140℃ earlier and a 4-stage curing condition that reached 140℃ later, respectively. After curing, the residual stress of the composite material was measured by the ring slitting method, and the experimental values were compared with numerical values. It was confirmed that there was a significant difference in residual stress according to the optimization of curing conditions.

Effects of Laser Source Geometry on Laser Shock Peening Residual Stress (레이저 광원 형상이 레이저 충격 피닝 잔류응력에 미치는 영향)

  • Kim, Ju-Hee;Kim, Yun-Jae;Kim, Joung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.609-615
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    • 2012
  • In LSP (laser shock peening) treatment, the laser source geometries when the laser beam strikes the metal target area are diverse. The laser spot geometry affects the residual stress field beneath the treated surface of the metallic materials, which determines the characteristics of the pressure pulse. In this paper, detailed finite-element (FE) simulations on laser shock peening have been conducted in order to predict the magnitude and of the residual stresses and the depth affected in Inconel alloy 600 steel. The residual stress results are compared for circular, rectangular, and elliptical laser spot geometries. It is found that a circular spot can produce the maximum compressive residual stresses near the surface but generates tensile residual stresses at the center of the laser spot. In the depth direction, an elliptical laser spot produces the maximum compressive residual stresses. Circular and elliptical spots plastically affect the alloy to higher depths than a rectangular spot.